锻压装备与制造技术2024,Vol.59Issue(5) :77-82.DOI:10.16316/j.issn.1672-0121.2024.05.018

船用铜镍合金变径管分体式成形模具设计及成形工艺研究

Research on split-inlay forming die and forming technology of the copper-nickel alloy reducer for marine

周铁柱 马俊普 周振亚 韩广 郑从芳 郁炎 王军亮
锻压装备与制造技术2024,Vol.59Issue(5) :77-82.DOI:10.16316/j.issn.1672-0121.2024.05.018

船用铜镍合金变径管分体式成形模具设计及成形工艺研究

Research on split-inlay forming die and forming technology of the copper-nickel alloy reducer for marine

周铁柱 1马俊普 1周振亚 1韩广 1郑从芳 1郁炎 1王军亮1
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作者信息

  • 1. 中国船舶集团有限公司 第七二五研究所,河南 洛阳 471023
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摘要

针对船用铜镍合金变径管现有压制成形工艺中工装模具较多,制备中需多次换模、成形效率低下的问题,结合现有变径管成形工艺特点,提出变径管分体镶嵌式成形模具及成形方法.以DN80/DN65 为研究对象,设计变径管分体镶嵌式成形模具并利用数值模拟方法分析变径管分体镶嵌式模具成形工艺的可行性,制作分体镶嵌式成形模具并进行试验验证.结果表明,采用分体镶嵌式成形模具成形效果良好,变径管性能合格且成形效率提升至 83%.

Abstract

Aiming at the problems of low forming efficiency due to many tooling dies in the existing form-ing technology f copper-nickel reducer for marine,which need to be changed many times in production,A split-inlay molding technology was proposed combined with the forming process characteristics of reducer.The DN80/DN65 reducer was analyzed,and designed the split-inlay forming dies,also we verified the pos-sibility of split-inlay method by finite element method,the split-inlay forming die was made to physical verification.The results showed that the forming effect of the split-inlay forming method was good and the reducer product performance was good,and the product qualification rate was increased to 83%.

关键词

铜镍合金/变径管/模具设计/分体镶嵌式/数值模拟

Key words

Copper-Nickel Alloy/Reducer/Mold design/Split-inlay/Numerical simulation

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出版年

2024
锻压装备与制造技术
中国机床工具工业协会 济南铸造锻压机械研究所有限公司

锻压装备与制造技术

影响因子:0.345
ISSN:1672-0121
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