首页|陶瓷颗粒增强BTMCr26复合材料制备及热处理工艺研究

陶瓷颗粒增强BTMCr26复合材料制备及热处理工艺研究

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陶瓷颗粒增强铁基复合材料具有金属和陶瓷的双重优点,是延长辊套、衬板使用寿命的有效途径.采用负压铸渗法制成1~1.5 mm的ZTA颗粒(ZrO2增韧Al2O3)增强BTMCr26(ZTAp/HCCI)复合材料,并分别在920℃、980 ℃、1040 ℃和1080℃下进行淬火,优选出最佳淬火温度后,分别在200 ℃、300 ℃、400℃和500℃下进行回火,研究热处理工艺对复合材料微观组织及三体磨料磨损性能的影响.结果表明:经1040℃淬火+400℃回火后的BTMCr26复合材料基体组织为回火马氏体、残留奥氏体、共晶碳化物及二次碳化物,BTMCr26基体区和复合区基体的硬度达到最高值,三体磨损试验累计体积损失最小值.采用该工艺制备的磨煤机辊套及衬板磨损量最大约0.8 mm/m,寿命约为BTMCr26材质的2.5~3倍.
Research on Preparation and Heat Treatment Process of Ceramic Particle Reinforced BTMCr26 Composites
Ceramic particle reinforced iron matrix composite has the double advantages of metal and ceramic,and it is an effective way to prolong the service life of roll sleeve and liner.1~1.5mm ZTA particle(ZrO2 toughened Al2O3)reinforced BTMCr26(ZTAp/HCCI)composites were prepared by negative pressure casting infiltration method.The composites were quenched at 920,980,400 and 1080℃ respectively.The optimum quenching temperature was selected and tempered at 200,300,400,500℃.The effects of heat treatment on the microstructure and three-body abrasive wear properties of the composites were studied.The results show that the matrix microstructure of BTMCr26 composites after quenching at 1040℃ and tempering at 400℃ is tempered martensite,retained austenite,eutectic carbide and secondary carbide.The hardness of matrix in BTMCr26 matrix and composite zone is the highest,and the cumulative volume loss in three-body wear test is the minimum.The wear amount of the roller sleeve and liner of the coal mill prepared by this process is about 0.8mm/m,and the service life is about 2.5~3 times of that of BTMCr26 material.

ZrO2 toughened Al2O3high chromium cast ironcompositeheat treatmentthree-body abrasive wear

史义明、陈铁军、刘佳利、钱兵、吴贞林、曾红斌、孙书刚、李娜

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华能(广东)能源开发有限公司海门电厂

南通高欣耐磨科技股份有限公司

南通理工学院

ZrO2增韧Al2O3 高铬铸铁 复合材料 热处理 三体磨料磨损

2024

电站系统工程
哈尔滨电站设备成套设计研究所有限公司

电站系统工程

影响因子:0.383
ISSN:1005-006X
年,卷(期):2024.40(5)