首页|陶瓷颗粒增强BTMCr26复合材料制备及热处理工艺研究

陶瓷颗粒增强BTMCr26复合材料制备及热处理工艺研究

Research on Preparation and Heat Treatment Process of Ceramic Particle Reinforced BTMCr26 Composites

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陶瓷颗粒增强铁基复合材料具有金属和陶瓷的双重优点,是延长辊套、衬板使用寿命的有效途径.采用负压铸渗法制成1~1.5 mm的ZTA颗粒(ZrO2增韧Al2O3)增强BTMCr26(ZTAp/HCCI)复合材料,并分别在920℃、980 ℃、1040 ℃和1080℃下进行淬火,优选出最佳淬火温度后,分别在200 ℃、300 ℃、400℃和500℃下进行回火,研究热处理工艺对复合材料微观组织及三体磨料磨损性能的影响.结果表明:经1040℃淬火+400℃回火后的BTMCr26复合材料基体组织为回火马氏体、残留奥氏体、共晶碳化物及二次碳化物,BTMCr26基体区和复合区基体的硬度达到最高值,三体磨损试验累计体积损失最小值.采用该工艺制备的磨煤机辊套及衬板磨损量最大约0.8 mm/m,寿命约为BTMCr26材质的2.5~3倍.
Ceramic particle reinforced iron matrix composite has the double advantages of metal and ceramic,and it is an effective way to prolong the service life of roll sleeve and liner.1~1.5mm ZTA particle(ZrO2 toughened Al2O3)reinforced BTMCr26(ZTAp/HCCI)composites were prepared by negative pressure casting infiltration method.The composites were quenched at 920,980,400 and 1080℃ respectively.The optimum quenching temperature was selected and tempered at 200,300,400,500℃.The effects of heat treatment on the microstructure and three-body abrasive wear properties of the composites were studied.The results show that the matrix microstructure of BTMCr26 composites after quenching at 1040℃ and tempering at 400℃ is tempered martensite,retained austenite,eutectic carbide and secondary carbide.The hardness of matrix in BTMCr26 matrix and composite zone is the highest,and the cumulative volume loss in three-body wear test is the minimum.The wear amount of the roller sleeve and liner of the coal mill prepared by this process is about 0.8mm/m,and the service life is about 2.5~3 times of that of BTMCr26 material.

ZrO2 toughened Al2O3high chromium cast ironcompositeheat treatmentthree-body abrasive wear

史义明、陈铁军、刘佳利、钱兵、吴贞林、曾红斌、孙书刚、李娜

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华能(广东)能源开发有限公司海门电厂

南通高欣耐磨科技股份有限公司

南通理工学院

ZrO2增韧Al2O3 高铬铸铁 复合材料 热处理 三体磨料磨损

2024

电站系统工程
哈尔滨电站设备成套设计研究所有限公司

电站系统工程

影响因子:0.383
ISSN:1005-006X
年,卷(期):2024.40(5)