摘要
大型承压设备焊接结构磁粉检测采用人工检测方式存在检测效率低、劳动强度高、易漏检、成本高等缺点,急需采用自动化的机器人检测方式来替代人工检测,以提高检测的效率和检测结果的可靠性.对无损检测技术和磁粉探伤检测技术进行研究和分析,明确了基于路径规划和智能导航的磁粉检测爬壁机器人设计方案.设计的机器人采用数字化技术,实现了图像采集、数据传输和结果分析的自动化处理.通过实验验证了智能爬壁检测机器人的性能和效果.
Abstract
In response to the shortcomings of manual inspection,such as low efficiency,high labor intensity,easy omission,and high cost,in the magnetic particle inspection of welding structures for large pressure equipment,there is an urgent need to use automated robot inspection methods to replace manual inspection,in order to improve the efficiency of inspection and the reliability of inspection results.It focuses on the research and analysis of non-destructive testing technology and magnetic particle inspection technology,and clarifies the design scheme of a magnetic particle inspection wall climbing robot based on path planning and intelligent navigation.The designed robot adopts digital technology to achieve automatic processing of image acquisition,data transmission,and result analysis.The performance and effectiveness of the intelligent wall climbing detection robot were verified through experiments.
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