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燃煤电厂新型SCR反应器结构设计

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燃煤电厂目前普遍采用选择性催化还原(SCR)法进行烟气脱硝,SCR反应器是烟气脱硝处理的主要设备,其设计方案直接影响烟气脱硝性能.SCR反应器在运行时承受多种荷载和作用,常规设计通常采用保守的框架形式,其材料利用率和受力性能存在局限性.为实现SCR反应器结构的高性能设计,对其受力特点和结构方案进行了研究,形成了结构空间布置和截面优化、提高结构刚度、温度应力和膨胀变形控制、内部压力控制、防积灰措施等关键技术解决方案,设计了一种新型SCR反应器结构.结果表明:该新型SCR反应器结构布置合理,催化剂层大梁的高度可以降低约50%,总用钢量可以节省约 20%,同时有限元仿真分析表明结构具有良好的受力性能和安全性能.该新型SCR反应器在多个项目中得到了应用,使电厂氮氧化物(NOx)排放得到了有效控制,产生了显著的效益.
Structure Design of a New Type of SCR Reactor for Coal-fired Power Plants
At present,selective catalytic reduction(SCR)is widely used for flue gas denitration in coal-fired power plants.SCR reactor is the main equipment for flue gas denitration treatment,and its design scheme directly affects the flue gas denitration performance.The SCR reactor is subjected to various loads and effects during operation,and the conventional design usually adopts a conservative frame form,which has limitations in material utilization and stress performance.In order to achieve high-performance design of SCR reactor structure,the stress characteristics and structural scheme were studied,and the key technical solutions such as structural spatial layout and section optimization,structural stiffness improvement,thermal stress and expansion deformation control,internal pressure control,and ash deposition prevention measures were formed.A new type of SCR reactor structure was designed.Results show that,the new type of SCR reactor structure is reasonably arranged,the height of the catalyst layer beam can be reduced by about 50%,and the total steel consumption can be saved by about 20%.At the same time,finite element simulation analysis shows that the structure has good stress performance and safety performance.The new type of SCR reactor has been applied in many projects,effectively controlling the nitrogen oxides(NOx)emission from power plants and generating significant benefits.

coal-fired power plantdenitrationSCR reactorstructure designfinite element simulation

马田清、马洪步、李春雨、姜洪文

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青岛福晓电力设备有限公司,山东 青岛 266300

燃煤电厂 脱硝 SCR反应器 结构设计 有限元仿真

2025

发电设备
上海发电设备成套设计研究院

发电设备

影响因子:0.26
ISSN:1671-086X
年,卷(期):2025.39(1)