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木质素基阻燃剂改性聚氨酯保温材料的制备及性能

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建筑保温材料的阻燃抑烟性能事关消防安全.本文基于聚磷酸铵(APP),针对其界面相容性和抑烟性能差的问题,利用碱木素(AL)、双(4-异氰酸酯基苯基)甲烷(MDI),制备了核壳结构的膨胀型阻燃剂APP@AL(APP∶MDI∶AL质量比为9∶2∶1),并应用于硬质聚氨酯(RPU)泡沫保温材料的阻燃处理(添加量25wt%).通过SEM-EDS、XPS、FTIR等方法分析APP@AL的结构及组成,采用锥形量热仪(CONE)、热重(TG)等仪器分析了阻燃抑烟性能.结果表明,APP@AL与RPU泡沫基体具有良好的界面相容性.与添加APP的RPU泡沫复合材料相比,APP@AL改性RPU泡沫复合材料的抗压强度显著提高(达31.8%),导热系数降低(7.0%);此外,CONE测试表明,平均放热速率和总放热量分别降低27.2%和24.4%,同时抑烟性能显著增强(总产烟量减少47.6%,总CO产量降低57.0%).TG分析表明,APP@AL阻燃剂的热稳定性明显高于APP,且更有助于构建稳定的残炭层.综上,木质素基膨胀型阻燃剂对RPU泡沫保温材料具备优异的阻燃抑烟作用.
Preparation and properties of lignin-based flame retardant-modified polyurethane insulation materials
The fire retardant and smoke suppression performance of thermal insulation materials are crucial factors in ensuring building fire safety.In this study,based on ammonium polyphosphate(APP),a intumescent flame-retardant APP@AL(Mass ratio APP∶MDI∶AL=9∶2∶1)with core-shell structure was prepared by utilizing alkali lignin(AL)and bis(4-isocyanatophenyl)methane(MDI)for its poor interfacial compatibility and smoke suppres-sion performance,and applied to the flame-retardant treatment of rigid polyurethane(RPU)thermal insulation materials(25wt%addition).The structure and composition of APP@AL were analyzed by SEM-EDS,XPS and FTIR,and the flame retardant and smoke suppression properties were analyzed by CONE and TG instruments.The results show that APP@AL has excellent interfacial compatibility with the RPU matrix.The compressive strength of the APP@AL-modified RPU foam is significantly increased(up to 31.8%)compared with the APP-added RPU foam and the thermal conductivity is reduced(7.0%).CONE test show that mean heat release rate and total heat release are reduced by 27.2%and 24.4%,respectively,while smoke suppression is notably enhanced(47.6%reduction in total smoke production and 57.0%reduction in total CO production).TG analysis show that the thermal stability of APP@AL flame retardant is obviously higher than that of APP,and it is more beneficial to build a stable residual char layer.In conclusion,lignin-based intumescent flame retardant has excellent flame retardant and smoke suppression effect on RPU foam insulation materials.

insulation materialsrigid polyurethane foamslignin-based flame retardantcore-shellsmoke suppressionsynergistic flame retardant

吴玉涛、王冰冰、田飞宇、陈秀兰、朱春锋、徐信武

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南京林业大学材料科学与工程学院,林业资源高效利用协同创新中心,南京 210037

大亚人造板集团有限公司,丹阳 212300

保温材料 硬质聚氨酯泡沫 木质素基阻燃剂 核壳结构 抑烟性能 协同阻燃

2025

复合材料学报
北京航空航天大学 中国复合材料学会

复合材料学报

北大核心
影响因子:0.933
ISSN:1000-3851
年,卷(期):2025.42(1)