腐蚀与防护2024,Vol.45Issue(4) :54-58.DOI:10.11973/fsyfh-202404009

770 MPa级调质铸钢液态金属致脆失效原因及相应防护对策

Failure Reason and Protection Countermeasures on Liquid Metal Induced Embrittlement of 770 MPa Grade Quenched and Tempered Steel Casting

杨永强 马晓健 王鹏 刘露芊 郑春雷
腐蚀与防护2024,Vol.45Issue(4) :54-58.DOI:10.11973/fsyfh-202404009

770 MPa级调质铸钢液态金属致脆失效原因及相应防护对策

Failure Reason and Protection Countermeasures on Liquid Metal Induced Embrittlement of 770 MPa Grade Quenched and Tempered Steel Casting

杨永强 1马晓健 2王鹏 3刘露芊 3郑春雷3
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作者信息

  • 1. 久益环球(天津)装备制造有限公司,天津 300308
  • 2. 唐山开元自动焊接装备有限公司,唐山 063000
  • 3. 燕山大学,秦皇岛 066004
  • 折叠

摘要

采用金相显微镜、电子扫描显微镜等对某大型截面铸钢工件裂纹成因进行了分析.结果表明:开裂高强度调质铸钢,在热浸锌过程中,基体产生了垂直于表面的裂纹,裂纹长度约为3 mm,且裂纹沿晶开裂.能谱结果表明,裂纹中富含大量锌,为典型的液态金属致脆现象.针对此情况,在热浸锌工艺、焊接工艺、成型工艺、涂装体系等方面给出了避免产生液态金属致脆的防护对策.

Abstract

The causes of cracks in a large cross-section cast steel workpiece were analyzed using metallographic microscopy,electron scanning microscopy,and other methods.The results show that during the hot-dip galvanizing process of high-strength quenched and tempered cast steel,cracks perpendicular to the surface were generated in the matrix,with a crack length of about 3 mm,and the cracks cracked along the grain.The energy spectrum results indicated that the cracks contained a large amount of zinc,which was a typical liquid metal embrittlement phenomenon.In response to this situation,protective measures were proposed to avoid liquid metal embrittlement through hot-dip galvanizing process,welding process,forming process,coating system and other aspects.

关键词

液态金属致脆/调质铸钢/热浸锌/沿晶裂纹

Key words

liquid metal induced embrittlement/quenched and tempered steel casting/hot dip galvanizing/intergranular crack

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出版年

2024
腐蚀与防护
上海市腐蚀科学技术学会 上海材料研究所

腐蚀与防护

CSTPCD北大核心
影响因子:0.462
ISSN:1005-748X
参考文献量17
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