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梳棉除尘系统恒压吸风智能控制技术

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为保证清梳联连续稳定生产、减少资源浪费,介绍梳棉除尘系统的组成,分析管网、除尘机组、梳棉除尘系统存在能耗高、智能化程度低、设备开停频繁启动、滤尘器间歇控制等不足及原因,提出除尘系统进行恒压吸风智能控制改造思路,即在除尘主风机加装变频器、梳棉负压主管道端加装压力变送器和负压保护装置,在除尘机组增加管网控制装置,在集尘风机加装软启动,改进滤网收集系统等方案;通过对比除尘系统改造前后的实际效果,表明改造后梳棉机恒压为800 Pa~900 Pa,用电量减少 5.68%.指出:应用梳棉除尘系统恒压吸风智能控制技术,可实现人机智能控制,达到稳定吸风工艺质量的效果,用电效率提高、用电成本降低,保护电机、节能降耗.
Constant Pressure Suction Intelligent Control Technology of Carding Dedusting System
In order to ensure the continuous and stable production of blowing-carding unit and reduce the waste of resources,the composition of carding dedusting system is introduced.The shortcomings and reasons of pipe network,dedusting unit and carding dedusting system,such as high energy consumption,low intelligence,frequent start and stop of equipment and inter-mittent control of dust filter are analyzed,the idea of constant pressure intelligent control of de-dusting system is put forward,that is to install frequency converter in the main dedusting fan,install pressure transmitter and negative pressure protection device at the end of the negative pressure main pipe of carding,install pipe network control device in the dedusting unit,install soft start in the dust collection fan,and improve the filter collection system,etc.By comparing the actual effect before and after the transformation of the dedusting system,it is shown that after the transformation,the constant pressure of the carding machine is 800 Pa~900 Pa,and the electricity consumption is reduced by 5.68% .It is pointed out that the application of con-stant pressure suction intelligent control technology in carding dedusting system can realize man-machine intelligent control,achieve the effect of stabilizing suction process quality,im-prove power consumption efficiency and reduce power consumption cost,protect motor,save energy and reduce consumption.

blowing-carding unitcarding machinededustingconstant pressureintelligent con-trolnegative pressurefrequency convertersoft start

段昕、陈玉峰、满立民

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冠县冠星纺织集团总公司,山东 冠县 252500

光山白鲨针布有限公司,河南 光山 465450

清梳联 梳棉机 除尘 恒压 智能控制 负压 变频器 软启动

2024

纺织器材
中国纺织信息中心 中国纺织机械器材料工业协会

纺织器材

影响因子:0.212
ISSN:1001-9634
年,卷(期):2024.51(2)
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