首页|爆炸焊接A7075/A1060/Ti-6Al-4V三层金属板研究

爆炸焊接A7075/A1060/Ti-6Al-4V三层金属板研究

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为解决铝合金A7075和钛合金TI-6AL-4V由于其高强度低熔点特性,在传统爆炸焊接中很难实现结合的问题,通过采用纯铝A1060作为过渡层,从而实现A7075和TI-6AL-4V的爆炸焊接.首先,采用铝合金A7075作为飞板与钛合金TI-6AL-4V作为基板进行直接焊接,验证两者间直接焊接的不可行性,然后引入纯铝A1060成功实现了 A7075/A1060/Ti-6Al-4V的爆炸焊接.对夹层焊接的上、下两个界面形貌进行分析;同时对复合板进行拉伸、弯曲力学性能测试,验证焊接质量,最后采用数值模拟和试验分析相结合,在ANSYS/AUTODYN软件中建立与实验条件一致的有限元模型,分析焊接的动态过程和界面形貌.研究结果表明:A7075/A1060/Ti-6Al-4V中A7075/A1060界面的剪切强度为69.77-81.57 MPa,通过数值模拟结果得出的界面形貌与实际焊接结果相符合.
Study on explosive welding of A7075/A1060/Ti-6Al-4V three-layer metal plate
In order to solve the problem that it's difficult to combine aluminum alloy A7075 with titanium alloy Ti-6Al-4V in traditional explosive welding due to their high strength and low melting point characteristics,pure aluminum A1060 is adopted as a transition layer to realize the explosive welding of A7075 and Ti-6Al-4V.To begin,aluminum alloy A7075 was utilized as the flyer plate and titanium alloy Ti-6Al-4V as the base plate for direct welding to demonstrate the impossibility of direct welding between the two,and then pure aluminum A1060 was used to effectively accomplish the explosive welding of A7075/A1060/Ti-6Al-4V.The morphology of the upper and lower interfaces of the interlayer welding is analyzed.At the same time,the mechanical properties of the composite plate are tested in tensile and bending to verify the quality of the welding.Finally,a combination of numerical simulation and experimental analysis is used to establish a finite element model consistent with the experimental conditions in ANSYS/AUTODYN software to analyze the dynamic process of the welding and the interface.The results show that the shear strength of the A7075/A1060 interface in A7075/A1060/Ti-6Al-4V is 69.77~81.57 MPa,and the interface morphology derived from the numerical simulation results is consistent with the actual welding results.

interlayer explosive weldingAl/Ti composite panelsinterface topographymechanical propertiesnumerical simulation

梁国峰、黄佳雯、胡家念、朱桂春、刘中枢、陈翔

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江汉大学省部共建精细爆破国家重点实验室,武汉 430056

湖北(武汉)爆炸与爆破技术研究院,武汉 430056

夹层爆炸焊接 铝/钛复合板 界面形貌 力学性能 数值模拟

2024

工程爆破
中国工程爆破协会

工程爆破

CSTPCD北大核心
影响因子:0.848
ISSN:1006-7051
年,卷(期):2024.30(6)