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一种散热器的性能衰减实验研究

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内燃机车散热器是内燃机车冷却系统的核心组成部分,随着运行里程增加,翅片表面表面积灰,散热器管内沉积污垢,或由于腐蚀冲蚀等,部分管子破损后堵管.如此一系列的累计作用,导致散热热阻增大,空气侧、水侧流动阻力增加,严重降低散热器的性能,最终不能满足内燃机车柴油机的工作要求.为了给运用管理部门提供做出多长时间大修或更换散热器决策依据,需要散热器性能衰减规律.为此,论文通过对运行里程达到90、180万公里HXN5型内燃机车上拆检的散热器进行传热性能实验,获得该部件经90、180万公里后的实际性能状态.在额定运行工况(额定水流量及空气质量流速为10.3 kg·m-2·s-1时),相较于全新HXN5型内燃机车散热器,运行90万公里后主散热器传热系数下降了 22.96%,运行180万公里后主散热器传热系数下降27.93%.另外,根据不同堵管率的实验结果表明堵管为散热器性能衰减的次要因素,主要因素是翅片表面及管内壁的污垢热阻.
Experimental Study on the Performance Attenuation of Radiator
The radiator of a diesel locomotive is a vital component of its cooling system.As the mileage increases,the surface area of the fins becomes covered by ash,and the radiator tubes accu-mulate by fouling or deposits due to corrosion erosion,and blockage caused by damaged sections.This cumulative effect leads to an increase in thermal resistance,as well as increased air-side and water-side flow resistance,ultimately compromising the performance of the radiator and failing to meet the operational requirements of the locomotive's diesel engine.In order to provide mainte-nance and replacement recommendations for the management department based on the duration of operation,it is essential to understand the degradation pattern of the radiator's performance.Therefore,this study conducted heat transfer performance experiments on the dismantled radiator of HXN5 type diesel locomotives after 0.9 million and 1.8 million kilometers of operation,obtaining the actual performance status of the component after these mileage intervals.Under rated operating conditions(with a rated water flow rate and air mass flow rate of 10.3 kg·m-2·s-1),compared to a unused radiator of HXN5 type diesel locomotives,the heat transfer coefficient of the main radia-tor decreased by 22.96%after 0.9 million kilometers of operation,and by 27.93%after 1.8 million kilometers of operation.Additionally,experimental results with varying degrees of blockage indicate that blockage is a secondary factor contributing to the degradation of radiator performance,with the primary factor being the fouling resistance on the surface of the fins and inside the tubes.

HXN5 diesel locomotiveradiatorexperimental studyheat transfer performance

纳鑫、郭鈺乾、侯博、卢鑫、王良璧

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兰州交通大学机电工程学院,兰州 730070

铁道车辆热工教育部重点实验室(兰州交通大学),兰州 730070

HXN5型内燃机车 散热器 实验研究 传热性能

国家自然科学基金甘肃省优秀研究生"创新之星"甘肃省科技计划

520660092022CXZX-52122JR5RA322

2024

工程热物理学报
中国工程热物理学会 中国科学院工程热物理研究所

工程热物理学报

CSTPCD北大核心
影响因子:0.4
ISSN:0253-231X
年,卷(期):2024.45(4)
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