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同向双螺杆和异向双螺杆对聚乳酸挤出过程的影响

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探讨了同向双螺杆和异向双螺杆对聚乳酸(PLA)挤出过程及挤出物性能的影响.在相同结构参数下建立同向双螺杆和异向双螺杆的端面曲线,由端面曲线生成的三维模型进行网格划分,将网格模型导入Polyflow软件中设定边界条件并添加示踪粒子后进行仿真分析,使用Fieldview后处理软件将仿真数据中的物理场进行可视化分析,并对示踪粒子在流道中的轨迹进行研究.结果表明,在对PLA的挤出过程中,同向双螺杆流道内的压力相对稳定,异向双螺杆流道内出现局部高压现象;PLA在同向双螺杆挤出过程中示踪粒子的停留时间更短,分布指数、分离尺度更小,即分布混合能力更强,挤出料的拉伸强度高;异向双螺杆挤出过程中物料受到的剪切、拉伸作用更大,经历最大剪切应力的粒子占比较多,即分散混合能力更强,挤出料的冲击强度高,黏度更低.因此,同向双螺杆能提供相对稳定和高效的挤出过程,挤出过程快,分布混合更加均匀;异向双螺杆建压能力、剪切能力、分散混合能力更强,能够提高挤出物料的产品质量.
Effect of co-rotating twin screw and counter-rotating twin screw on polylactic acid extrusion process
The influences of the co-rotating twin screw and counter-rotating twin screw on the extrusion process of polylactic acid and the properties of the extrudate were discussed.The end curves of the co-rotating twin screw and the counter-rotating twin screw were established with the relative motion method under the same structural parameters.The three-dimensional model generat-ed by the end curve was meshed,and the mesh model was imported into Polyflow software to set boundary conditions and add tracer particles for simulation analysis.The Fieldview post-processing software was used to visually analyze the physical field in the simu-lation data,and the trajectory of the tracer particles in the flow channel was studied.The results show that the pressure in the flow channel of the co-rotating twin screw is relatively stable in the process of extrusion,and the local high pressure appears in the counter-rotating twin screw.In the process of poly-lactic acid extrusion in the co-rotating twin screw,the tracer particle retention time is shorter,the distribution index and separation scale are smaller,that is,the distribution mixing ability is stronger,and the extrusion material has high tensile strength.In the process of extrusion in the counter-rotating twin screw,the material is subjected to greater shear and tensile effects,and the particles experiencing the maximum shear stress account for more,that is,the dispersion mixing ability is stronger,and the impact strength of the extrusion material is higher,the viscosity is lower.It can be seen from the results that the co-rotating twin screw can provide relatively stable and efficient extrusion process,extrusion process is fast,distribu-tion and mixing is more uniform,and the counter-rotating twin screw has stronger pressure building capacity,shear capacity and dispersion and mixing capacity,which can enhance the product quality of extruded materials.

twin screwco-rotatingcounter-rotatingfinite element analysistracer particle

徐珍、王熙霖、黄志刚

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北京工商大学计算机与人工智能学院,北京 100048

塑料卫生与安全质量评价技术北京市重点实验室,北京 100048

双螺杆 同向啮合 异向啮合 有限元分析 示踪粒子

国家自然科学基金面上项目

32172277

2024

工程塑料应用
中国兵器工业集团第五三研究所 中国兵工学会非金属专业委员会 兵器工业非金属材料专业情报网

工程塑料应用

CSTPCD北大核心
影响因子:0.371
ISSN:1001-3539
年,卷(期):2024.52(10)