首页|高重频飞秒激光加工碳纤维复合材料的热影响研究

高重频飞秒激光加工碳纤维复合材料的热影响研究

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碳纤维增强复合材料(Carbon Fiber Reinforced Plastics,CFRP)的激光定量去除是航空航天工业中结构修复的关键技术.然而,CFRP中碳纤维和环氧树脂性能的巨大差异使得激光加工非常具有挑战性,热损伤一直是CFRP激光加工广泛应用的主要障碍.为了研究高重频飞秒激光加工对CFRP复合材料的热影响,采用单因素实验方法进行了理论分析和实验验证,分析了激光能量密度、扫描速度和扫描方向对材料烧蚀速率与热影响区的影响规律,并研究了飞秒激光在CFRP上的高精度选区定量去除工艺.结果表明:当工艺参数选择θ=90°,脉宽为 290 fs,功率为7W,频率为100 kHz,扫描速度为300 mm/s,扫描间距为60~80 μm时,整体烧蚀表面质量较优,精度(粗糙度)可以达到10 μm,去除区域表面热影响区约为33.9 μm.
Thermal Effects of High-frequency Femtosecond Laser Processing of CFRP
Laser selective quantitative removal of CFRP represents a key technology for structural repair in the aerospace industry.However,the huge difference in properties between carbon fiber and epoxy resin in CFRP makes laser processing very challenging,and thermal damage has always been the main obstacle to the widespread application of CFRP laser processing.In order to study the influence of femtosecond laser processing parameters on the machining quality of CFRP,theoretical analysis and experimental verification were carried out by single factor experimental method.The influence of laser energy density,scanning speed and scanning direction on the ablation rate and the width of heat affected zone were analyzed,and the high-precision selective quantitative removal process of femtosecond laser on CFRP was investigated.The results show that when the process parameters are chosen to beθ=90°,pulse width of 290 fs,power of 7 W,frequency of 100 kHz,scanning speed of 300 mm/s,and scanning spacing of 60~80 μm,the overall ablation surface quality is superior,and the accuracy(roughness)can be as high as 10 μm,and the heat-affected zone(HAZ)on the surface of the removed area is about 33.9 μm.

femtosecond lasercarbon fiber reinforced plastics(CFRP)process parametersheat affected zonequantitative removal

李兆艳、谢小柱、赖庆、黄亚军

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广东工业大学 机电工程学院,广东 广州 510006

广东工业大学 实验教学部,广东 广州 510006

广东工业大学 精密电子制造技术与装备国家重点实验室,广东 广州 510006

飞秒激光 碳纤维增强复合材料 工艺参数 热影响区 定量去除

国家自然科学基金资助项目广东省基础与应用基础研究基金区域联合基金重点项目

520751032020B1515120058

2024

广东工业大学学报
广东工业大学

广东工业大学学报

影响因子:0.628
ISSN:1007-7162
年,卷(期):2024.41(5)