首页|涂料生产过程中丙烯酸酯蒸馏残液处理技术研究

涂料生产过程中丙烯酸酯蒸馏残液处理技术研究

Research on Treatment Technology of Acrylate Distillation Residue in Paint Production Process

扫码查看
随着丙烯酸酯涂料工业的发展产能日益提高,为解决涂料生产过程中丙烯酸酯蒸馏残液 COD 高、热值低,难以处置的问题,以克服因该类废液的大量存在使水体中总有机碳含量增加而引发的严重环境问题,本研究通过焚烧、物化、蒸馏 3 条不同线路处置该类废液.其中,物化路线为对废液进行芬顿反应.蒸馏路线分为单蒸浓缩后母液焚烧路线和采用浓硫酸、浓盐酸、废酸、片碱调节不同pH进行单蒸.本研究还对不同处置路线进行成本核算对比.结果表明:110℃不调酸蒸馏、浓盐酸调酸蒸馏、片碱调碱蒸馏效果较好,直接处置成本 750~800 元/吨.实际处置时可根据进场危废废酸情况、进场焚烧物料固液比等决定蒸馏方式,得到最为经济、有效的处理路线,以降低生产成本、提升整体经济效益.本研究还提出了蒸馏路线处置的相关问题及后续解决方案,可为后续涂料生产过程中丙烯酸酯蒸馏残液处置提供参考.
With the development and increasing production capacity of the acrylic ester coating industry,in order to solve the problem of high COD and low calorific value of acrylic ester distillation residue in the coating production process,this study disposed of this type of waste liquid through three different routes:incineration,physicochemical,and distillation.Among them,the physicochemical route is to perform Fenton reaction on the waste liquid.The distillation route can be divided into a single kettle concentrated liquid incineration route and a distillation route using concentrated sulfuric acid,concentrated hydrochloric acid,caustic soda,and the waste acid to adjust different pH values.This study also compared the cost accounting of different disposal routes.The results showed that the distillation without adjusting acid at 110℃and using concentrated hydrochloric acid or caustic soda to adjust pH had a better effect,with a direct disposal cost of 750~800 yuan/ton.In actual disposal,the distillation method can be determined based on the situation of hazardous waste and the solid-liquid ratio of the incineration materials to obtain the most economical and effective treatment route,in order to reduce production costs and improve overall economic benefits.This study also proposes relevant issues and subsequent solutions for the disposal of distillation routes,which can provide a reference for the disposal of acrylic ester distillation residues in subsequent coating production processes.

coatingacrylatedistillation residuedistillationsolid waste disposal

詹谦益、吴曼娜

展开 >

东莞市新东欣环保投资有限公司,广东 东莞 523143

涂料 丙烯酸酯 蒸馏残液 蒸馏 固废处置

2024

广东化工
广东省石油化工研究院

广东化工

影响因子:0.288
ISSN:1007-1865
年,卷(期):2024.51(21)