首页|直段对接焊缝内球型与椭球型缺陷应力计算及预测

直段对接焊缝内球型与椭球型缺陷应力计算及预测

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球型、椭球型气孔是对接焊缝中常见的体积型缺陷,为更好地对这类缺陷进行评估研究,采用有限元方法对球型、椭球型缺陷在不同焊缝处的应力进行分析计算.结果表明:同类型缺陷在内壁处的应力最大,随着缺陷至内壁距离的增加应力逐渐下降,且椭球型缺陷的应力与缺陷的锐度及其在焊缝内的位置分布相关.通过函数方程对缺陷不同方向、壁厚位置的应力数据进行拟合分析,可得球型、椭球型缺陷在不同焊缝位置的应力预测方程.因此,利用上述应力预测方程可对检验过程中发现的球型、椭球型缺陷进行服役风险评估.
Calculation and Prediction of Spherical and Ellipsoidal Defect Stress in Straight Butt Weld
Spherical and ellipsoidal pores are common volume defects in butt welds.In order to better evaluate and study these defects,finite element method was used to analyze and calculate the stress of spherical and ellipsoidal defects in different welds.The results show that the stress at the inner wall of the defect is the largest,and the stress decreases gradually with the increase of the distance of defects to inner wall,and the stress of ellipsoidal defect is related to the sharpness of the defect and its position distribution in the weld.The stress prediction equations of spherical and ellipsoidal defects at different weld positions were obtained by fitting and analyzing the stress data at different directions and thickness positions of the defects with functional equations.Therefore,the above stress prediction equation can be used to evaluate the service risk of spherical and ellipsoidal defects found in the inspection process.

sphereellipsoidstressfinite elementassess

张何境、陈敦炳、郭延军、江毅明、李海洋

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福建华电邵武能源有限公司

华电电力科学研究院有限公司

球型 椭球型 应力 有限元 评估

2024

管道技术与设备
沈阳仪表科学研究院

管道技术与设备

影响因子:0.504
ISSN:1004-9614
年,卷(期):2024.(1)
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