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新型无环流空心电抗器电磁结构设计方法及工程应用

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空心电抗器作为电网中抑制过电压、滤波、无功补偿的重要电力设备,苛刻的运行环境对电抗器长期稳定运行有更高的要求.由于传统的电抗器设计方式及制造工艺差异,使得部分设计的电抗器包封间出现环流现象,需增加外部调匝线圈,因而使得电抗器出现了外加薄弱点,并增加了高寒地区大温差工作环境下包封绝缘出现开裂的风险.为了从根本上解决包封间环流及绝缘开裂这一技术难题,从电抗器电磁结构优化的角度出发,将小圆线并绕结构的常规视角转变至单组合导线串绕的结构方式上,构建了全新的电抗器电感值计算非线性方程组,并采用等温升约束条件及多端起头方式,实现了空间结构对称的无环流电抗器电磁结构的设计.最终通过等长绕线、强化匝间绝缘、减小包封绝缘厚度的设计思想,实现了首套无环流电抗器的电磁结构设计.设计完成的首套10 kV串联空心电抗器通过了型式及特殊试验,并在我国东北地区冬季成功挂网运行,相比与传统电抗器,新型无环流电抗器体积减小了 40%、温升降低了 32%,该文提出的新型无环流电抗器的设计方法将为中国空心电抗器高端制造提供了新的设计形式,这对于保障高寒地区空心电抗器的长期运行可靠性具有重要意义.
Design Method and Engineering Application of Electromagnetic Structure for Novel Non-circulating Air-core Reactor
As an important power device for suppressing overvoltage,filtering,and reactive power compensation in power grids,the air-core reactor faces higher requirements for its long-term stable performance in stringent operational environ-ments.Due to the differences in traditional reactor design methods and manufacturing processes,some designed reactors may experience circulating currents between their encapsulation.It is necessary to add external regulating winding coils,which will result in additional weak points in the reactor,and will increase the cracking risk of encapsulation insula-tion in high-cold regions and large-temperature-difference operating environments.To fundamentally solve the technical challenges of circulating currents in encapsulation and insulation cracking,this paper starts from optimizing the electro-magnetic structure of reactors.The conventional perspective of winding small circular wires in parallel was transitioned to the structural approach of single combination wire winding in series.The new nonlinear equation system for calculating the inductance value of reactors was constructed.Under isothermal constraint conditions and by using a multi-terminal lead configuration,the design of a spatially symmetric electromagnetic structure for a non-circulating current reactor was achieved.Finally,the electromagnetic structure design of the first set of non-circulating current reactors was achieved through an equally long winding line,strengthening inter-turn insulation,and weakening encapsulated insulation.The first designed 10 kV series air-core reactor has passed type and special tests and successfully been put into operation on the grid in winter in Northeast China.Compared with traditional reactors,the novel non-circulating current reactor has a 40%smaller volume and a 32%lower temperature-rise.The design method of a novel non-circulating current reactor in this paper will provide a new design form for the high-end manufacturing of air-core reactors in China,which is of great sig-nificance for ensuring the long-term reliability of air-core reactors in high-cold regions.

air-core reactorcirculating current phenomenonelectromagnetic structure designlocal overheatingen-capsulation insulation cracking

张明泽、王炳杰、张健、刘骥、李爽、朱东柏

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哈尔滨理工大学工程电介质及其应用教育部重点实验室,哈尔滨 150080

国网黑龙江省电力有限公司电力科学研究院,哈尔滨 150030

国网内蒙古东部电力有限公司通辽供电公司,通辽 028000

空心电抗器 环流现象 电磁结构设计 局部过热 包封绝缘开裂

2024

高电压技术
中国电力科学研究院 中国电机工程学会

高电压技术

CSTPCD北大核心
影响因子:2.32
ISSN:1003-6520
年,卷(期):2024.50(12)