首页|基于拓扑优化的3D打印聚乳酸材料的轻量化结构设计

基于拓扑优化的3D打印聚乳酸材料的轻量化结构设计

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轻量化结构设计可以在保持性能的同时降低产品质量,对汽车高铁、航空航天等行业实现节能减排具有重要意义.聚乳酸具有可降解、易打印、良好的力学性能等优点,在3D打印领域得到广泛应用.本文中以可降解材料聚乳酸为研究对象,以拓扑优化作为轻量化结构设计的方法,采用熔融沉积3D打印技术,探究拓扑优化过程中参数(体积分数和惩罚因子)对工件在弯曲载荷下总变形的影响.对不同填充率下拓扑优化前后的工件质量进行对比,并探究了拓扑优化后不同熔融沉积3D打印速度下工件的弯曲性能.结果表明,当体积分数取40%、惩罚因子取3时,拓扑优化后模型最大变形量满足优化目标;3D打印的拓扑优化工件可以实现50%的减重且保持较高的弯曲力,但弯曲模量和变形量略有下降;降低打印速度对拓扑优化后工件的力学性能影响不大.
Lightweight Structure Design of 3D Printed Polylactic Acid Materials Based on Topology Optimization
Lightweight structural design could reduce product mass while maintaining mechanical performance,which is of great significance for energy conservation and emission reduction in automobile,high-speed rail,aerospace,and other industries.Polylactic acid(PLA)is widely used in the field of 3D printing due to the advantages of degradability,easy printing,and good mechanical properties.Therefore,in this paper,the degradable material polylactic acid was taken as research object,topology optimization was used as method of lightweight structure design,and fused deposition 3D printing technology was used to explore the influence of parameters(volume fraction and penalty factor)on the total deformation of the workpiece under bending load in the process of topology optimization.The quality of the workpiece before and after topology optimization at different filling rates was compared,and the bending performance of the workpiece at different fused deposition 3D printing speeds after topology optimization was explored.The results show that:(1)when the volume fraction is 40%and penalty factor is 3,the maximum deformation of the model after topology optimization meets the optimization goal;(2)the topology optimization workpiece of 3D printing can achieve 50%mass reduction and maintain high bending force,but the flexural modulus and deformation amount decrease slightly;(3)reduce printing speed has little effect on the mechanical properties of the workpiece with the optimized structure.

lightweight structural designtopology optimization3D printingpolylactic acid

李倩、顾佳晨、唐海原、乔海玉、王传洋

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苏州大学机电工程学院,江苏苏州 215000

轻量化结构设计 拓扑优化 3D打印 聚乳酸

国家自然科学基金资助项目中国博士后面上项目江苏省高等学校自然科学研究项目

520753542023M73035023KJB460028

2024

高分子材料科学与工程
中国石油化工股份有限公司科技开发部 国家自然科学基金委员会化学科学部 高分子材料工程国家重点实验室 四川大学高分子研究所

高分子材料科学与工程

CSTPCD北大核心
影响因子:0.563
ISSN:1000-7555
年,卷(期):2024.40(7)
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