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闭式线型喷头静电纺丝及工艺参数影响

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为解决产量低、针头堵塞和溶剂挥发的问题,设计了一种闭式线型喷头静电纺丝装置.采用Comsol软件分别模拟了开式、闭式辊筒的电场分布,并研究了各金属丝的电场强度.采用正交实验研究了聚合物溶液浓度、工作电压、纺丝距离和旋转速度4个工艺参数对聚偏二氟乙烯(PVDF)纳米纤维形貌的影响.应用响应面法建立了工艺参数与纳米纤维直径的多元回归模型,评价了4个工艺参数对纳米纤维直径的影响.正交实验获得的纳米纤维平均直径(MFD)为93.85~206.42nm,相对标准偏差(RSD)为29.28%~45.13%.研究结果表明,PVDF纳米纤维MFD受聚合物溶液浓度和纺丝距离影响显著,受工作电压和旋转速度的影响不显著;PVDF纳米纤维MFD随聚合物溶液浓度、工作电压、旋转速度的增大而增大,随纺丝距离的增大而减小.
Impact of Electrospinning and Process Parameters on Closed Linear Spinneret
A electrospinning device with closed linear spinneret was designed to solve the problems of low yield,needle blockage,and solvent evaporation.The electric field distribution of open and closed rollers was simulated by Comsol software,and the electric field strength of each metal wire was studied.The effects of four process parameters,including polymer solution concentration,working voltage,spinning distance,and rotation speed,on the morphology of PVDF nanofibers were studied through orthogonal experiment.A multiple regression model between process parameters and nanofiber diameter was established by response surface methodology,and the impact of four process parameters on nanofiber diameter was evaluated.The average diameter(MFD)of nanofibers obtained from orthogonal experiments is 93.85~206.42 nm,with a relative standard deviation(RSD)of 29.28%~45.13%.The research results indicate that PVDF nanofiber MFD is significantly affected by polymer solution concentration and spinning distance,but not significantly affected by working voltage and rotation speed;the MFD of PVDF nanofibers increases with the increase of polymer solution concentration,working voltage,and rotation speed,and decreases with the increase of spinning distance.

nanofiberselectrospinningelectric field simulationresponse surface method

周海迎、范颖鑫、柳和生、邢升、黄俊杰

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东华理工大学机械与电子工程学院,江西南昌 330013

华东交通大学机电与车辆工程学院,江西南昌 330013

纳米纤维 静电纺丝 电场仿真 响应面法

东华理工大学博士基金国家自然科学基金资助项目教育部产学合作协同育人项目

DHBK202000921664002202101362011

2024

高分子材料科学与工程
中国石油化工股份有限公司科技开发部 国家自然科学基金委员会化学科学部 高分子材料工程国家重点实验室 四川大学高分子研究所

高分子材料科学与工程

CSTPCD北大核心
影响因子:0.563
ISSN:1000-7555
年,卷(期):2024.40(8)