工具技术2024,Vol.58Issue(1) :90-95.DOI:10.3969/j.issn.1000-7008.2024.01.015

铁基非晶纳米晶合金带材滚剪加工过程分析

Analysis of Rolling Shear Processing of Fe-based Amorphous and Nanocrystalline Alloy Strips

阎秋生 李令 李锴 朱超睿 彭顺
工具技术2024,Vol.58Issue(1) :90-95.DOI:10.3969/j.issn.1000-7008.2024.01.015

铁基非晶纳米晶合金带材滚剪加工过程分析

Analysis of Rolling Shear Processing of Fe-based Amorphous and Nanocrystalline Alloy Strips

阎秋生 1李令 1李锴 1朱超睿 1彭顺1
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作者信息

  • 1. 广东工业大学机电工程学院
  • 折叠

摘要

在生产现场采用跟踪统计方法,归纳分析铁基非晶纳米晶合金带材滚剪加工过程以及滚剪刀耐用度、刀具刃磨等问题,统计分析不同宽度滚剪刀的加工情况发现,滚剪刀有效工作时间比率为65%~88%,平均有效工作时间比率为76.1%,有效工作时间不稳定;滚剪刀剪切行程处于3700~4200m之间,平均剪切行程为3839.74m,刀具耐用度存在较大差异,剪切宽度越大滚剪刀耐用度越长;滚剪刀刃磨时刀具径向去除量在80~150μm之间,平均刃磨去除量为106μm,刀具刃磨工艺对刀具耐用度有决定性影响.最后针对滚剪刀磨损检测问题,提出采用声发射信号对滚剪刀状态进行在线检测的技术方案.

Abstract

By using tracking statistics on the production workshop,the rolling shear process,durability,tool sharpe-ning and other issues during the rolling shear processing of iron-based amorphous nanocrystalline alloy strips are summa-rized and analyzed.Statistically analysis of different widths of rolling shears is done,it is found that the effective working time ratio of rolling shears ranged from 65%to 88%,with an average effective working time ratio of 76.1%,and the effec-tive working time is unstable;the shearing mileage of rolling shears is between 3700m and 4200m,with an average shearing mileage of 3839.74m,and there is a large difference in tool durability,with the larger the shearing width of rolling shears,the longer the tool durability.The greater the shear width,the longer the durability;the radial removal of the tool during sharpening of the rolling shears ranges from 80μm to 150μm,with an average sharpening removal of 106μm,and the tool sharpening process has a decisive impact on the tool durability;finally,for the wear detection problem of the rolling shears,an acoustic emission signal can be used to conduct online inspection of the condition of the rolling shears.

关键词

非晶纳米晶合金带材/滚剪加工/滚剪刀/剪切行程/刃磨工艺

Key words

amorphous nanocrystalline alloy strip/rolling shear processing/rolling shear/shear mileage/sharpening process

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基金项目

国家自然科学基金(51575112)

出版年

2024
工具技术
成都工具研究所

工具技术

CSTPCD北大核心
影响因子:0.147
ISSN:1000-7008
参考文献量17
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