首页|基于转像激光立体视觉的油管接箍内螺纹参数检测

基于转像激光立体视觉的油管接箍内螺纹参数检测

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油管接箍是油田钻井用重要连接工具,其内螺纹质量对于油气安全开采至关重要.针对现有油管接箍内螺纹接触式检测方法效率低、磨损大、光谱共焦等非接触式方法测量可达性差的问题,提出基于转像激光立体视觉的油管接箍内螺纹参数检测系统与方法,利用激光和反射镜实现内螺纹牙型轮廓的强化和转角窥视,借助已标定的相机模型参数,通过立体视觉和旋转进给重构纵截面中双侧牙型的三维点云,经进一步处理,从三维点云中计算出内螺纹螺距、齿高和锥度三项几何参数.依据美国石油协会(API)标准规定的参数容限范围实现油管接箍内螺纹质量的判定,研制出视觉系统,并与传统量具在相同工况下测量27/8与31/2英寸两种规格的油管内螺纹几何参数,结果表明,提出的视觉系统可实现内螺纹多项参数的一体化高精、高效测量,满足工业现场需求.
Internal Thread Parameters Measurement of Tubing Coupling Based on Steering Laser Stereo Vision
Tubing coupling is an important connection tool for oil field drilling,and the quality of its internal thread is very important for the safe exploitation of oil and gas.In view of the problems of low efficiency,large wear,and poor accessi-bility of non-contact methods such as the existing contact detection methods for the inner thread of oil pipe couplings,a sys-tem and method for measuring internal thread parameters of tubing coupling based on steering laser stereo vision are pro-posed.With this method,the laser and mirror are used to realize the enhancement of the profile of the internal thread and the angle peeping.With the help of a calibration of the camera model parameters,the 3D point cloud of the bilateral tooth profile in the longitudinal section is reconstructed by stereo vision and rotary feed.After further processing,three geometric parameters of internal thread pitch,tooth height and taper are calculated from the 3D point cloud.Finally,according to the parameters tolerance range specified by the American Petroleum Institute(API)standard,the quality of the inner thread of the tubing coupling can be judged.A vision system is developed to measure the geometric parameters of the inner thread of tubing coupling with two specifications of 2 7/8 and 3 1/2 inches under the same working conditions as the traditional measuring tool.The results show that the proposed vision system can realize the integrated high precision and high efficiency measurement of multiple parameters of the internal thread,and meet the needs of industrial sites.

internal thread of tubing couplingstereo vision measurementinternal thread geometry parametersimage processingmirror

张瑾、徐明明、李风、郭志永、王晓君、李肖

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中国石油化工股份有限公司胜利油田分公司

中国石油化工股份有限公司胜利油田检测评价研究有限公司

中国石油大学(华东)机电工程学院

油管接箍内螺纹 双目视觉测量 内螺纹几何参数 图像处理 反射镜

2024

工具技术
成都工具研究所

工具技术

CSTPCD北大核心
影响因子:0.147
ISSN:1000-7008
年,卷(期):2024.58(1)
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