工具技术2024,Vol.58Issue(2) :28-33.DOI:10.3969/j.issn.1000-7008.2024.02.005

PCBN刀片铣削QT450球墨铸铁的试验研究

Experimental Study on Milling QT450 Ductile Iron with PCBN Blade

张佳豪 孙宝军 马红亮 叶轼轩 叶炳宏 韦运铸
工具技术2024,Vol.58Issue(2) :28-33.DOI:10.3969/j.issn.1000-7008.2024.02.005

PCBN刀片铣削QT450球墨铸铁的试验研究

Experimental Study on Milling QT450 Ductile Iron with PCBN Blade

张佳豪 1孙宝军 2马红亮 2叶轼轩 2叶炳宏 2韦运铸2
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作者信息

  • 1. 浙江理工大学机械工程学院
  • 2. 台州学院智能制造学院
  • 折叠

摘要

为研究PCBN铣刀片铣削球墨铸铁的性能,采用陶瓷结合剂PCBN铣刀片(T-PCBN)和金属结合剂PCBN铣刀片(J-PCBN)进行铁素体球墨铸铁(QT450-10)铣削试验,对比研究两种铣刀片的铣削力、振动、磨损机理和使用寿命.结果表明:相同切削参数下,T-PCBN刀片的铣削力和振动小于J-PCBN铣刀片;两种刀片均存在黏结、扩散、氧化以及磨粒磨损,T-PCBN铣刀片主要的失效形式是崩刃,J-PCBN铣刀片的失效形式为磨损,直至达到磨钝标准;J-PCBN铣刀片的服役寿命远高于T-PCBN铣刀片.

Abstract

In order to investigate the performance of PCBN milling cutter blades for milling ductile iron,milling tests are conducted on ferritic ductile iron(QT450-10)with ceramic bonded PCBN milling cutter blades(T-PCBN)and metal bonded PCBN milling cutter blades(J-PCBN),where the milling force,vibration,wear mechanism and service life of the two milling cutter blades are comparatively studied.The results demonstrate that the milling force and vibration of T-PCBN blades are inferior to those of J-PCBN milling cutter blades on the basis of the identical cutting parameters,whereas both blades are subject to adhensive,diffusion,oxidation and abrasive wear.Meanwhile,the primary form of failure for T-PCBN milling cutter blades is breakage of cutting edge,while the failure form for J-PCBN milling cutter blades is wear until the standard of dullness is reached.Furthermore,the service life of J-PCBN milling cutter blades is much superior to that of T-PCBN milling cutter blades.

关键词

PCBN刀片/铣削性能/球墨铸铁/磨损机理

Key words

PCBN blade/milling performance/ductile iron/wear mechanism

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基金项目

浙江省大学生科技创新活动计划(2023R474009)

出版年

2024
工具技术
成都工具研究所

工具技术

CSTPCD北大核心
影响因子:0.147
ISSN:1000-7008
参考文献量14
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