首页|三自由度精密检测平台结构设计及Workbench响应面优化

三自由度精密检测平台结构设计及Workbench响应面优化

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孔径测量仪是测量环规直径或量块端度的常用仪器,三自由度精密检测平台是孔径测量仪机械部分的核心,可以稳定支撑待测物,并能进行手动独立调节,满足孔径测量要求.对三自由度精密检测平台进行结构设计,使其满足y向平移、Mz偏转、My倾斜三个自由度的调节.从SolidWorks建立的三自由度精密检测平台装配体中取出底层板三维模型,化简后导入ANSYS Workbench中进行静力学分析,得到其变形云图和应力云图.为降低平台的变形量,在ANSYS中对底层版进行响应面优化分析.响应面优化分析选用中心复合实验设计,设计变量为底板厚度和三个弹簧立柱的支撑力,响应为变形量,得到25组实验点.根据实验结果,利用Kriging插值法建立了底板的响应面模型,并对各相关设计变量进行了敏感度分析.使用多目标遗传算法完成了底板的优化设计,与原始设计的结构方案相比,平台的变形量减少20.1%.
Structural Design of Three-degree-of-freedom Precision Testing Stages and Workbench Response Surface Optimisation
Orifice measuring instruments are commonly used to measure the diameter of ring gauges or the end of a gauge block.The three-degree-of-freedom precision testing stage is the core of the mechanical part of the orifice measuring instruments.It supports the object stably and can be manually adjusted to meet the requirements of the orifice measuring in-strument.A three-degree-of-freedom precision testing stage is designed to meet the requirements for independent adjustment of three degrees of freedom:y-directional translation,Mz-deflection and My-tilt.A 3D model of the bottom plate is built in SolidWorks and imported into ANSYS Workbench for static analysis to obtain its deformation and stress clouds.In order to reduce the deformation of the platform,a response surface optimisation analysis of the bottom plate is carried out in ANSYS.A central composite experimental design is chosen for the response surface optimisation analysis,with the design variables being the thickness of the bottom plate and the support forces of the three spring-loaded columns.The response is the a-mount of deformation and 25 sets of experimental points are obtained.Based on the experimental results,the response sur-face model of the bottom plate is established using Kriging interpolation method and sensitivity analysis is carried out for each design variable.The optimised design of the base plate is completed using a multi-objective genetic algorithm,which reduces the deformation of the platform by 20.1%compared to the original structural solution.

testing platformstructural designresponse surface optimisationSolidWorksANSYS

李梦涛、吴国新、王爱军、何学军

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北京信息科技大学机电系统测控北京市重点实验室

北京长城计量测试技术研究所

检测平台 结构设计 响应面优化 SolidWorks ANSYS

国家重点研发计划北京市重点实验室开放课题

2020YFB171320320211123202

2024

工具技术
成都工具研究所

工具技术

CSTPCD北大核心
影响因子:0.147
ISSN:1000-7008
年,卷(期):2024.58(2)
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