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高温合金蜂窝芯加工振动分析与试验研究

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高温合金蜂窝芯具有薄壁、多孔、面内弱刚性等特点,加工过程中易出现毛刺、撕裂、塌边等缺陷,采用冰固持加工后改善了加工质量,但仍然存在振动幅值较大的问题.针对高温合金蜂窝芯冰固持加工的振动问题,分析并确定冰固持条件下的高温合金蜂窝芯加工振动的主要形式是非谐波非周期性激励下的强迫振动,求解切入角变化导致的强迫振动激励间隔时间的变化规律.通过试验获得切削用量对高温合金蜂窝芯冰固持加工振动的影响规律,试验结果表明,当主轴转速为7000r/min、进给速度为4000mm/min、切削深度为0.5~1.5mm、切削宽度为0.5mm时,振动幅值较小,加工状态稳定,加工质量较好.
Vibration Analysis and Experimental Research on Machining of Superalloy Honeycomb Cores
Due to its thin-walled porosity and weak rigidity in the face,the machining of superalloy honeycomb cores is prone to burrs,tears and collapsed edges,etc.The use of ice fixation processing has improved the machining quality,but there is still a problem of large vibration amplitude.To address the vibration problem of ice fixation machining of superalloy honeycomb cores,the main form of vibration in ice fixation machining of superalloy honeycomb cores is analysed as forced vibration under non-harmonic non-periodic excitation,and the law of change of forced vibration excitation time due to change of tangent angle is solved.The effect of cutting dosage on the vibration of ice fixation machining of superalloy honey-comb cores is obtained through tests.The test results show that when the spindle speed is 7000r/min,the feed rate is 4000mm/min,the axial cutting depth is 0.5~1.5mm and the radial cutting width is 0.5mm,the vibration amplitude is small,the machining condition is stable and the machining quality is good.

honeycomb coresuperalloyforced vibrationcut-in angle

杨月冰、刘阔、姜少玮、左月帅、刘海波、王永青

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大连理工大学精密与特种加工教育部重点实验室

蜂窝芯 高温合金 强迫振动 切入角

国家重点研发计划国家自然科学基金联合基金

2019YFB2005400U20B2033

2024

工具技术
成都工具研究所

工具技术

CSTPCD北大核心
影响因子:0.147
ISSN:1000-7008
年,卷(期):2024.58(3)
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