工具技术2024,Vol.58Issue(4) :135-140.DOI:10.3969/j.issn.1000-7008.2024.04.023

机器人加工误差分析及提高加工精度的方法

Error Analysis in Robot Machining and Methods to Improve Machining Accuracy

孙健冬 席文明 黄沅松
工具技术2024,Vol.58Issue(4) :135-140.DOI:10.3969/j.issn.1000-7008.2024.04.023

机器人加工误差分析及提高加工精度的方法

Error Analysis in Robot Machining and Methods to Improve Machining Accuracy

孙健冬 1席文明 1黄沅松1
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作者信息

  • 1. 厦门大学萨本栋微米纳米科学技术研究院
  • 折叠

摘要

机器人本体误差和工具误差最终都传递到工具末端形成加工误差,为提高加工精度,对机器人本体进行各类误差的解耦标定,再标定安装于机器人末端的工具.利用轴旋转法对机器人本体进行标定,并分析初始零位值对机器人几何参数标定精度的影响.采用新MDH法建立运动学模型,对位置和姿态关节进行解耦,利用解析法求取位置关节角,用牛顿迭代法求取姿态关节角.在工具标定时,建立机器人加工装备的数字化模型,利用实际装备与数字化装备的映射一致性,求取工具的安装与制造误差.采用新MDH法可方便设置基坐标系,易于计算初始零位值.实验结果表明,初始零位值补偿后,机器人本体和工具标定后的轨迹精度可以达到0.28mm.

Abstract

The robot body error and tool error are finally transmitted to the end of the tool,forming the machining er-ror.The method to improve the machining accuracy is to calibrate all kinds of errors of the robot body,and then calibrate the tool installed at the end of the robot.In this paper,the axis rotation method is used to calibrate the robot body,and the influ-ence of the initial zero value on the calibration accuracy of the robot geometric parameters is analyzed.The kinematic model is established by New Modified-Denavit-Hartenberg(N-MDH)method,the position joint and attitude joint are decoupled,the position joint angle is obtained by analytical method,and the attitude joint angle is obtained by newton iteration method.In the process of tool calibration,the digital model of robot machining equipment is established,and the mapping consisten-cy between the actual equipment and the digital equipment is used to calculate the installation and manufacturing errors of the tool.The New Modified-Denavit-Hartenberg(N-MDH)method can be used to set the base coordinate system and calcu-late the initial zero value easily.The experimental results show that after the initial zero value compensation,the trajectory accuracy of the robot body and tool calibration can reach 0.28mm.

关键词

机器人加工精度/本体与工具标定/初始零位值/新MDH法/映射一致性

Key words

robot machining accuracy/ontology and tool calibration/initial zero value/new MDH method/mapping consistency

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出版年

2024
工具技术
成都工具研究所

工具技术

CSTPCD北大核心
影响因子:0.147
ISSN:1000-7008
参考文献量8
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