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基于标准砂轮的立铣刀精确螺旋槽磨削位姿算法研究

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为了提高整体式立铣刀螺旋槽结构参数的磨削精度,通过完善螺旋槽轮廓成形计算方法,提出了一种基于标准砂轮的立铣刀精确螺旋槽磨削位姿算法.对螺旋槽磨削过程的砂轮和运动关系进行参数化建模;根据砂轮的运动轨迹计算出砂轮做空间螺旋运动形成的包络面,并由空间包络原理接触条件计算砂轮磨削形成的螺旋槽轮廓方程;根据螺旋槽的前角、芯厚、槽宽参数的几何定义,建立各参数关于砂轮位姿的函数关系;将砂轮位姿求解问题转换成数学优化问题,采用智能算法进行快速求解.通过仿真试验对算法的求解精度和适应性进行了分析,验证了算法的有效性.
Research on Position and Orientation Algorithm of Precision Helical Groove Grinding for End Mill Based on Standard Grinding Wheel
In order to improve the grinding accuracy of the helical groove structure parameters of the integral end mill,the calculation method of helical groove contour forming is improved,an improved algorithm for solving the grinding wheel position and orientation of end mill helical groove is proposed.Parametric modeling of the grinding wheel and the movement relationship in the helical groove grinding process is built.Use the analytical space envelope principle and the discrete method to calculate the contact relationship between the continuous and discontinuous points of the grinding wheel profile and the workpiece,obtain the complete contact line between the grinding wheel and the workpiece,and calculate the helical groove cross section profile.According to the geometric definition of the helical groove's rake angle,core thickness,and groove width parameters,the functional relationship respect to position and orientation of the grinding wheel is estab-lished.The grinding wheel position and orientation solving problem is transformed into a mathematical optimization prob-lem,and the intelligent algorithm is used to solve quickly.Through simulation experiments,the accuracy and adaptability of the algorithm are analyzed,and the effectiveness of the algorithm is verified.

end millhelical groovestandard grinding wheelgrinding position and orientationalgorithm

阳智麾、宁样城、李勇、江磊

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西南交通大学机械工程学院

立铣刀 螺旋槽 标准砂轮 磨削位姿 算法

四川省重点研发计划

23ZDYF0244

2024

工具技术
成都工具研究所

工具技术

CSTPCD北大核心
影响因子:0.147
ISSN:1000-7008
年,卷(期):2024.58(5)