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渐开线圆柱齿轮的通用型滚插刀设计方法

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针对渐开线圆柱齿轮的滚插加工,基于交错轴渐开螺旋面线接触啮合,提出一种通用型滚插刀设计方法,适用于任意结构前刀面.简述滚插加工原理,分析计算交错轴渐开螺旋面线接触啮合的条件;从渐开螺旋面出发,给出切削刃的计算方法,以重磨后刃形精度不变为要求,构建后刀面模型;分析并给出了滚插加工参数的计算方法;基于滚插刀设计实例和VERICUT软件对不同参数的工件进行仿真加工,验证了所设计滚插刀的通用性与可行性,为通用型滚插刀设计提供了一种简单、无刃形误差的方法.
Design Method of Skiving Tool for Involute Cylindrical Gear
Focusing on the skiving of involute cylindrical gear,a design method of universal skiving tool is proposed based on the line contact meshing of staggered axis involute helical surface,which is suitable for universal rake flank type.The principle of skiving is briefly described,and the conditions of line contact meshing of staggered axis involute helical surface are analyzed and calculated.Starting from the involute helical surface,the calculation method of the cutting edge is given,and the flank model is constructed with the requirement that the accuracy of the cutting edge after regrinding is un-changed.The calculation method of the processing parameters is analyzed and given.An example of the design of the skiving tool is given.Based on VERICUT,the workpieces with different parameters are simulated processing,which verifies the uni-versality and feasibility of the skiving tool,and provides a simple and error-free method for the design of the skiving tool.

involute cylindrical gearskiving toolcutting edgeprocessing parameterssimulation

刘贝贝、王时英、辛佳毅

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太原理工大学机械与运载工程学院

太原工具厂有限责任公司

渐开线圆柱齿轮 滚插刀 切削刃 加工参数 仿真

2024

工具技术
成都工具研究所

工具技术

CSTPCD北大核心
影响因子:0.147
ISSN:1000-7008
年,卷(期):2024.58(5)