首页|Inconel 718镍基高温合金高速切削仿真与刀具磨损机理研究

Inconel 718镍基高温合金高速切削仿真与刀具磨损机理研究

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Inconel 718高温合金因强度高和导热系数低导致其切削加工性较差,采用陶瓷刀具高速切削Inconel 718时存在磨损快、寿命短等问题.通过仿真和试验对比分析,研究切削用量对切削力、切削温度和刀具磨损的影响规律,并获取高速切削过程中刀具前、后刀面温度场和应力场的动态分布规律,为镍基高温合金的高速切削及刀具设计制备提供指导依据.结果表明,切削速度对切削力和切削温度的影响程度小于背吃刀量和进给量;在选择切削参数时,优先选取较高的切削速度;沟槽磨损是抑制陶瓷刀具耐用度的关键因素,主要失效机理是黏结磨损.
High-speed Cutting Simulation and Tool Wear Mechanism of Inconel 718 Nickel Base Superalloy
Nickel based superalloys have poor machinability due to their high-temperature strength and low thermal conductivity. There are some problems in high-speed cutting of Inconel 718 with ceramic tools,such as fast tool wear and short life. Through comparative analysis of simulation and experiment,the effects of cutting parameters on cutting force,cutting tem-perature and tool wear are studied,and the dynamic distribution of temperature field and stress field on the front and back tool faces during high-speed cutting is obtained,which provides guidance for high-speed cutting of nickel base superalloys,tool de-sign and preparation. The results indicate that the influence of cutting speed on cutting force and cutting temperature is less than that of depth of cut and feed rate. When selecting cutting parameters,the higher cutting speed is preferred. Notch wear is the key factor to restrain the durability of ceramic tools,and the main failure mechanism is adhesive wear.

nickel based superalloyhigh-speed cuttingcutting simulationcutting forcetool wear

崔恩照、赵军、郑光明

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山东理工大学机械工程学院

山东大学机械工程学院

Inconel 718 高速加工 切削仿真 切削力 刀具磨损

国家自然科学基金山东省自然科学基金

51775315ZR2022QE176

2024

工具技术
成都工具研究所

工具技术

CSTPCD北大核心
影响因子:0.147
ISSN:1000-7008
年,卷(期):2024.58(8)