工具技术2024,Vol.58Issue(9) :72-79.DOI:10.3969/j.issn.1000-7008.2024.09.012

镶片式叶根精铣刀结构设计及制造工艺分析

Structure Design and Parameter Optimization of Insert Blade Root Finishing Cutter

杨宇航 唐清春 李晓宇 陈汉阳 乔鹏 周乐安
工具技术2024,Vol.58Issue(9) :72-79.DOI:10.3969/j.issn.1000-7008.2024.09.012

镶片式叶根精铣刀结构设计及制造工艺分析

Structure Design and Parameter Optimization of Insert Blade Root Finishing Cutter

杨宇航 1唐清春 1李晓宇 1陈汉阳 1乔鹏 1周乐安2
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作者信息

  • 1. 广西科技大学机械与汽车工程学院
  • 2. 德阳杰创科技有限公司
  • 折叠

摘要

针对传统整体式叶根精铣刀加工成本高、效率低的问题,提出一种镶片式结构的叶根精铣刀设计.根据某叶根型线对镶片式叶根精铣刀进行结构设计,利用ANSYS软件进行刀具的静态受力分析,得出成型后角对刀具结构的影响关系并进行结构优化;利用 NUMROTO plus 软件编制刀具精加工工艺流程及编程处理;采用SAACKE UWIF五轴刀具磨床进行加工实验验证.试验件经检测,满足刀具设计的精度要求,验证了该结构刀具的可行性,通过对比实验,验证了该刀具可以降低生产成本.

Abstract

Aiming at the problem of high processing cost and low efficiency of traditional integral blade root finishing cutter,this paper proposes a design concept of blade root finishing cutter with insert structure.According to a blade root pro-file,the structure of the blade root milling cutter is designed.The static force analysis of the tool is carried out by ANSYS,and the influence of the forming angle on the tool structure is obtained,and the structure of the tool is optimized.NUM-ROTO plus software is used to compile the process flow and programming of tool finishing.The SAACKE UWIF five-axis tool grinder is used to verify the machining experiment.The test piece is tested by ZOLLER tool detector to meet the accura-cy requirements of tool design,and the feasibility of the tool is verified.Through comparative experiments,it is verified that the tool can reduce production costs.

关键词

叶根精铣刀/有限元分析/五轴工具磨床/成型后角

Key words

blade root fine milling cutter/finite element analysis/five-axis tool grinder/forming back corner

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基金项目

国家自然科学基金(52165054)

广西自然科学基金(2020GXNSFAA159142)

出版年

2024
工具技术
成都工具研究所

工具技术

CSTPCD北大核心
影响因子:0.147
ISSN:1000-7008
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