工具技术2024,Vol.58Issue(11) :10-16.DOI:10.3969/j.issn.1000-7008.2024.11.002

表面微织构刀具钻削蠕墨铸铁的加工质量研究

Study on Machining Quality of Cast Graphite Iron with Surface Micro-textured Drilling Tools

李兆祥 葛丰榕 石广丰 谭瑞旺 于占江 许金凯 李一全
工具技术2024,Vol.58Issue(11) :10-16.DOI:10.3969/j.issn.1000-7008.2024.11.002

表面微织构刀具钻削蠕墨铸铁的加工质量研究

Study on Machining Quality of Cast Graphite Iron with Surface Micro-textured Drilling Tools

李兆祥 1葛丰榕 2石广丰 1谭瑞旺 1于占江 1许金凯 1李一全1
扫码查看

作者信息

  • 1. 长春理工大学机电工程学院;长春理工大学跨尺度微纳制造教育部重点实验室
  • 2. 中国科学院上海技术物理研究所
  • 折叠

摘要

蠕墨铸铁切削加工中刀具的黏结严重影响零部件加工质量和加工效率.在刀具表面制备微织构有助于改善刀—屑界面接触状态,提高切削性能.为探究微织构钻削刀具对蠕墨铸铁切削性能的影响,利用纳秒激光微加工技术在硬质合金刀具刃部制备微坑织构,研究不同表面微织构参数与工艺参数对钻削孔壁质量的影响规律并建立孔壁质量模型,分析微坑织构刀具对微钻削孔壁微观形貌和切屑形成的影响.试验结果表明:孔壁粗糙度Ra值随着进给量的增加呈上升趋势,微坑织构刀具孔壁粗糙度Ra优于无织构刀具;对孔壁粗糙度Ra的影响顺序为微坑织构离刃距离>进给量>微坑织构间距;表面微坑织构刀具对切屑的形状有明显影响,切屑的卷曲程度更大,断屑效果更好,进而提高钻削稳定性,改善孔壁的加工质量.

Abstract

Tool adhesion significantly affects the quality and efficiency of components during the machining of cast graphite iron.The tool with micro-texture aids in improving the chip-tool interface,thereby enhancing cutting performance.To explore the impact of micro-textured drilling tools on the cutting performance of cast graphite iron,nano-second laser mi-cro-machining technology is utilized to generate micro-pit textures on the blade portion of hard alloy drill bits.This study in-vestigates the influence of various surface micro-texture parameters and process parameters on the quality of drilled hole walls.It establishes a model for hole wall quality and analyzed the effects of micro-pit-textured drill bits on the microscopic morphology of drilled holes and chip formation.Experimental findings reveal that the roughness(Ra value)of the hole walls generally increases with the feed rate,with micro-pit-textured drill bits exhibiting superior Ra values compared to non-tex-tured drill bits.The sequence of influence on hole wall roughness(Ra)is micro-pit texture distance from the cutting edge>feed rate>micro-pit texture spacing.Moreover,surface micro-pit-textured drill bits significantly impact the shape of chips,resulting in increased curling,effectively enhancing chip breaking and subsequently improving drilling stability and the quality of hole wall machining.

关键词

表面织构/蠕墨铸铁/钻削/加工质量

Key words

surface texture/cast graphite iron/drilling/machining quality

引用本文复制引用

出版年

2024
工具技术
成都工具研究所

工具技术

CSTPCD北大核心
影响因子:0.147
ISSN:1000-7008
段落导航相关论文