工具技术2024,Vol.58Issue(11) :124-130.DOI:10.3969/j.issn.1000-7008.2024.11.024

球头刀三轴数控铣削的机床几何误差补偿研究

Study on Compensation of Machine Geometry Error for Three-axis CNC Milling with Ball-end Mill

朱浩铭 牛兴华 王向东 朱传达 王梦磊
工具技术2024,Vol.58Issue(11) :124-130.DOI:10.3969/j.issn.1000-7008.2024.11.024

球头刀三轴数控铣削的机床几何误差补偿研究

Study on Compensation of Machine Geometry Error for Three-axis CNC Milling with Ball-end Mill

朱浩铭 1牛兴华 1王向东 1朱传达 1王梦磊1
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作者信息

  • 1. 天津市先进机电系统设计与智能控制重点实验室;天津理工大学机电工程国家级实验教学示范中心
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摘要

工艺系统中机床几何误差使零件产生加工误差,为避免此误差,本文以球头刀三轴数控铣削为背景,利用激光干涉仪与"九线法"辨识方法,测量并辨识机床几何误差.基于多体系统理论和旋量理论,建立球头刀三轴数控铣削空间误差模型,将机床几何误差映射到球头刀刀心的位置误差.根据球头刀三轴数控铣削时工件表面成形原理、刀心曲面与设计曲面/工件表面之间的计算模型,建立编程刀心曲面.将编程刀心曲面导入CAM软件进行数控编程,利用生成的加工程序进行加工,即可补偿机床几何误差.

Abstract

There are various errors in the process system,which will cause machining errors in the parts,among which the machine geometry error is the more influential factor.Based on three-axis NC milling with ball-end mill,the geometric error of machine tool is measured and identified by laser interferometer and"nine line method"identification method.Based on the multi-body system theory and the screw theory,the three-axis milling spatial error model of the ball-end mill is estab-lished,and the geometric error of the machine tool is mapped to the position error of the ball-end mill center.According to the forming principle of workpiece surface in three-axis milling with ball-end mill,the programming cutter center surface is estab-lished by establishing the forward and reverse calculation model between the cutter center surface and the design surface/workpiece surface.The programmed tool center surface is imported into the CAM software and CNC programmed for the sur-face,which is machined using the generated machining program to compensate for machine geometry errors.

关键词

机床几何误差/误差补偿/球头刀/旋量理论/刀心曲面

Key words

machine tools geometry error/error compensation/ball-end mill/screw theory/tool center curved surface

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出版年

2024
工具技术
成都工具研究所

工具技术

CSTPCD北大核心
影响因子:0.147
ISSN:1000-7008
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