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基于混频非线性超声的金属压力管道早期疲劳损伤检测

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压力管道在服役过程中由于受载荷波动等因素的影响容易产生疲劳损伤,疲劳损伤的累积会导致管道失效。本文针对金属压力管道早期疲劳损伤的检测问题开展研究,提出了基于混频非线性超声的疲劳损伤检测方法,设计了混频非线性超声检测装置,开展了 304不锈钢试样的疲劳损伤检测实验,建立了疲劳损伤程度与混频非线性指数之间的联系。在此基础上,开展了 304不锈钢管道疲劳损伤的在线检测实验,结果表明,在疲劳加载过程中管道应力集中部位的混频非线性指数的增长速度明显高于其他部位,证实了混频非线性超声检测方法可用于金属压力管道早期疲劳损伤的检测与评估。
Early fatigue damage detection in metal pressure pipelines based on a nonlinear ultrasonic wave mixing method
Pressure pipelines produce fatigue damage under the effects of load fluctuations and other factors.The accu-mulation of fatigue damage may cause the failure of pipelines.This paper solves the problem of detecting early fa-tigue damage in metal pressure pipelines.A nonlinear ultrasonic wave mixing method is proposed to detect fatigue damage.A detection device is designed to implement the nonlinear ultrasonic wave mixing method.Fatigue damage detection experiments are conducted on 304 stainless steel specimens.The relationship between the fatigue damage level and the nonlinear wave mixing index is established.Moreover,experiments are conducted to detect fatigue damage of 304 stainless steel pipes.Experimental results indicate that the nonlinear wave mixing index increases more quickly in the stress concentration area.The nonlinear ultrasonic wave mixing method is proved to be effective for detecting and assessing the early fatigue damage in metal pressure pipelines.

pressure pipelinefatigue damagenonlinear ultrasonic wave mixingfatigue testdamage detec-tion

赵祖鸣、陈文飞、王银成、柴军辉、罗利佳、包士毅

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浙江工业大学机械工程学院 杭州 310032

浙江工业大学过程装备及其再制造教育部工程研究中心 杭州 310032

宁波市特种设备检验研究院 宁波 315048

宁波市劳动安全技术服务有限公司 宁波 315048

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压力管道 疲劳损伤 混频非线性超声 疲劳试验 损伤检测

2024

高技术通讯
中国科学技术信息研究所

高技术通讯

CSTPCD北大核心
影响因子:0.19
ISSN:1002-0470
年,卷(期):2024.34(11)