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电站管道受限位置焊缝相控阵检测

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火电机组不等厚管道采用内壁齐平外壁削薄至等厚再对口焊接,在管件外壁端口附近会留下削薄台阶,A型脉冲超声检测时探头前后扫查移动距离受限,声场不能覆盖整个焊缝区域,存在较大的检测盲区,达不到焊缝单面双侧扫查B级检测的标准要求.为解决此类受限位置焊缝超声检测难题,尝试采用超声相控阵技术,利用相控阵扇形扫描和全聚焦检测模式并结合两种探头声场特点,通过模拟仿真、对比试块测试和实际管道焊缝检测试验,验证了相控阵技术对受限位置焊缝检测的可行性.
Phased Array Detection of Weld Seam in Restricted Position of Power Station Pipeline
For the pipelines of unequal thickness of thermal power units,the inner wall is thinned to equal thickness of the outer wall and then welded.A thinning step is left near the outer wall port of the pipe fitting.The scanning distance of the A-type pulse ultrasonic detec-tion probe is limited.The sound field cannot cover the whole weld area and there is a large detection blind area,which does not meet the standard requirements of single-sided bilateral scanning class B inspection of the weld.In order to solve the problem of ultrasonic inspection of welded seams in such restricted positions,ultrasonic phased array technology is used.By the use of phased array sector scanning,full focus detection and the combination of two probe acoustic field characteristics,the feasibility of phased array technology for the detection of welded seams in restricted positions is verified through simulation,comparative block testing and actual pipeline weld inspection tests.

phased arrayweldsingle-sided bilateralclass B inspectionrestricted position

李阳、邓韬、樊章群、李红川、李久航、伍畇有

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国家能源集团科学技术研究院有限公司,四川 成都 610073

国能安顺发电有限公司,贵州 安顺 562101

川投(资阳)燃气发电有限公司,四川 资阳 642350

相控阵 焊缝 单面双侧 B级检测,受限位置

2024

锅炉技术
上海锅炉厂有限公司

锅炉技术

北大核心
影响因子:0.409
ISSN:1672-4763
年,卷(期):2024.55(3)