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3D打印铸造铝合金表面楔形织构的摩擦性能

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实验对活塞-缸套使用较多材料铸造铝合金(AlSi10Mg)进行3D打印,研究其摩擦磨损性能.在内燃机实际运行条件下活塞裙部通常会发生严重的摩擦和磨损.表面织构已成为现代减摩抗磨的有效方式之一,并成功应用于许多领域.利用3D打印技术加工出两种不同面积占有率楔形凹坑表面试样与光滑表面试样.在立式万能摩擦磨损试验机上进行销-盘回转实验,采用三维形貌仪、同轴显微镜以及扫描电子显微镜观察试样工作表面的磨损形貌.通过Fluent流体分析软件模拟仿真润滑油内部压力,并对仿真结果进行验证.研究结果表明,与光滑无织构试样对比,楔形织构试样对提升活塞裙部摩擦学性能起着积极的作用,且当织构面积占有率为7.01%时对减少摩擦系数降低磨损质量的效果更加显著,提升了活塞裙部的摩擦学性能.
Frictional properties of wedge-shaped weaves on 3D-printed cast aluminum alloy surfaces
In this experiment,cast aluminum alloy(AlSi10Mg),which is a more used material for piston-cylin-der liners,was 3D printed to study its friction and wear proper.Under the actual operating conditions of an in-ternal combustion engine,the piston skirt is usually subjected to severe friction and wear.Surface weaving has become one of the effective ways of modern friction and wear reduction and has been successfully applied in many fields.Two kinds of specimens with different area occupancy wedge-shaped crater surface and smooth sur-face specimens were processed by 3D printing technology.The pin-disk rotary test was conducted on a vertical universal friction and wear tester,and the wear morphology of the working surface of the specimen was ob-served by a three-dimensional morphometric,a coaxial microscope,and a scanning electron microscope.The in-ternal pressure of the lubricant is simulated by Fluent fluid analysis software and the simulation results are veri-fied.The results show that the wedge-shaped weave specimen has a positive effect on improving the tribological performance of the piston skirt compared with the smooth non-weave specimen,and the effect on reducing the friction coefficient and lowering the wear quality is more significant when the weave area occupancy is 7.01%,which improves the tribological performance of the piston skirt.

3D printing of cast aluminum alloyswedge structuringfluid simulation analysisfriction and wear

程家豪、陈文刚、陈红艳、郭思良、袁浩恩、魏北朝、张露漫

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西南林业大学机械与交通学院,昆明 650224

云南省Dongyang Li院士工作站,昆明 650224

3D打印铸造铝合金 楔形织构 流体仿真分析 摩擦磨损

国家自然科学基金云南省Dongyang Li院士工作站项目云南省外国专家重点项目云南省教育厅科研项目

51865053202305AF150019202305AO3500012023Y0762

2024

功能材料
重庆材料研究院 中国仪器仪表学会仪表材料学会

功能材料

CSTPCD北大核心
影响因子:0.918
ISSN:1001-9731
年,卷(期):2024.55(4)
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