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基于高频激光除漆的LIBS监测平台设计与应用研究

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基于激光诱导击穿光谱(LIBS)技术的飞机漆层清洗监测,需要对峰值功率密度范围进行限定,以确保等离子体激发和漆层清洗的稳定性.然而,对于广泛使用的高频(kHz级)脉冲激光除漆技术,其峰值功率密度相对偏低,除漆过程中等离子体激发受到限制;且高频激光烧蚀材料产生的强连续背景光谱干扰了等离子体光谱采集.论文依据蒙皮功能漆层可控清洗需求,基于LabVIEW嵌入式开发系统的控制软件编写及激光清洗、光谱采集、控制与显示模块的集成,设计了一款适用于高频激光除漆的LIBS监测平台.选取2024-T3铝合金双漆层试样作为研究对象,采集波长介于360~700 nm范围内的漆层/基体体系光谱(面漆层:Tc;底漆层:Pr;基体:As).采用平滑滤波,基线校正和归一化对原始光谱进行预处理,并选取12条特征谱线进行主成分分析(PCA),其降维数据作为线性判别分析(LDA)的输入变量,以此建立PCA-LDA判别模型.最后将所建模型导入LIBS监测平台,通过试验验证了高频激光除漆LIBS监测平台的分类准确性.结果表明:仅以累积方差解释率大于85%作为主成分选取原则,不能满足除漆过程LDA的分类需要;通过优化LDA的主成分个数,最终选取前9个主成分作为LDA的输入,显著提升了 LIBS平台的检测准确率,此时基于LIBS光谱的PCA-LDA模型分类准确率达92.5%.由此可见,设计的高频激光除漆LIBS监测平台能够完成漆层/基体体系不同结构层的材料识别,从而实现了高频脉冲激光可控除漆的有效监测.
Design and Application Research of LIBS Monitoring Platform Based on High-Frequency Laser Paint Removal
The monitoring of aircraft paint cleaning based on Laser-induced breakdown spectroscopy(LIBS)technology requires limiting the peak power density range to ensure the stability of plasma excitation and paint cleaning.However,for the widely used high-frequency(kHz-level)pulsed laser paint removal technique,the peak power density is relatively low,which limits the plasma excitation during the paint removal process,and the strong continuous background spectra generated by the high-frequency laser ablation of the material interferes with the plasma spectral acquisition.Based on the demand for controllable cleaning of the functional paint layer of the skin,the thesis designs a LIBS monitoring platform for high-frequency laser paint removal based on the writing of the control software of LabVIEW embedded development system and the integration of laser cleaning,spectral acquisition,control and display modules.The 2024-T3 aluminum alloy double-paint layer specimen was selected as the research object,and the spectra of the paint layer/substrate system with wavelengths in the range of 360~700 nm were collected(top paint layer:TC;bottom paint layer:PR;substrate:AS).The original spectra were preprocessed by smoothing filter,baseline correction,and normalization,and 12 characteristic spectral lines were selected for principal component analysis(PCA),and their dimensionality reduction data were used as the input variables for linear discriminant analysis(LDA),to establish the PCA-LDA discriminant model.Finally,the model was imported into the LIBS monitoring platform,and the classification accuracy of the high-frequency laser paint removal LIBS monitoring platform was verified through experiments.The results show that:only the cumulative variance explanation rate is greater than 85%as the principle of principal component selection,which can not meet the classification needs of LDA in the paint removal process;by optimizing the number of principal components of LDA,and ultimately selecting the first 9 principal components as the input of LDA,the detection accuracy of the LIBS platform is significantly improved.At this time,the classification accuracy of the PCA-LDA model based on LIBS spectra reaches 92.5%.It can be seen that the designed high-frequency laser paint removal LIBS monitoring platform can complete the material identification of different structural layers of the paint layer/substrate system,thus realizing the effective monitoring of high-frequency pulsed laser controllable paint removal.

High-frequency pulsed laserLaser-induced breakdown spectroscopyControlled cleaningMonitoringDiscriminant model

杨文锋、郑鑫、林德惠、钱自然、李绍龙、左都全、李果、王迪升

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中国民用航空飞行学院民机复合材料研究中心,四川广汉 618307

高频脉冲激光 激光诱导击穿光谱 可控清洗 监测 判别模型

国家自然科学基金面上项目德阳市科技重点研发计划项目四川省通用航空器维修工程技术研究中心资助课题

522751652022GZ011GAMRC2021YB07

2024

光谱学与光谱分析
中国光学学会

光谱学与光谱分析

CSTPCD北大核心
影响因子:0.897
ISSN:1000-0593
年,卷(期):2024.44(9)