首页|250 mm×250 mm轴承钢大方坯压下工艺优化及质量提升

250 mm×250 mm轴承钢大方坯压下工艺优化及质量提升

Process Optimization and Quality Improvement of 250 mm×250 mm Bearing Steel Square Billet Pressing

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建立了 250 mm×250 mm轴承钢大方坯的凝固传热模型,并根据凝固平方根定律验证了模型的准确性.讨论了拉速和过热度对凝固终点的影响,并制定新的压下制度.运用不同压下制度进行了工业试验,试验结果表明:优化后的压下制度基本消除大方坯的中心缩孔,使得中心偏析比由 1.1 降低至 1.0,同时使得V形偏析线上最高碳含量由 1.391%降至 1.184%,V形偏析线上和非偏析线上的平均碳含量极差由 0.113%降至 0.07%.
The solidification heat transfer model of 250 mm×250 mm bearing steel square billet was established,and the accuracy of the model was verified according to the solidification square root law.The influence of drawing speed and super-heat on solidification end point is discussed,and a new pressing system is developed.Industrial tests were carried out with different pressure systems,and the test results showed that:the optimized reduction system basically eliminates the center shrinkage hole of the square billet,reduces the center segregation ratio from 1.1 to 1.0,reduces the maximum carbon con-tent on the V-shaped segregation line from 1.391%to 1.184%,and reduces the average carbon content range between the V-shaped segregation line and the non-segregation line from 0.113%to 0.07%.

bearing steelsquare billetpressing processsegregationshrinkage holenumerical simulation

高振波、张慧、王明林、杨宝、汪国才、张国庆

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马鞍山钢铁股份有限公司,安徽 马鞍山 243000

钢铁研究总院 连铸技术国家工程研究中心,北京 100081

陕钢集团产业创新研究院有限公司,陕西 汉中 723000

轴承钢 大方坯 压下工艺 偏析 缩孔 数值模拟

2024

甘肃冶金
甘肃省金属学会,西北矿冶研究院

甘肃冶金

影响因子:0.176
ISSN:1672-4461
年,卷(期):2024.46(1)
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