首页|PMO对高速钢枝晶组织及碳化物的影响

PMO对高速钢枝晶组织及碳化物的影响

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脉冲磁致振荡(Pulse Magneto-oscillation,简称PMO)是上海大学先进凝固技术中心原创的凝固均质化技术,该技术成功已应用于多家冶金企业数十种特殊钢生产,在改善铸坯质量方面取得了理想效果.高速工具钢(简称高速钢)作为一种高合金钢,其铸态组织中树枝晶组织及共晶碳化物发达,宏观偏析严重,不仅影响了其质量和性能,同时制约了该类钢种采用连铸工艺生产.为了探究PMO改善高速钢凝固组织的可行性,采用双电源真空感应熔炼装置,研究PMO对其枝晶组织、共晶碳化物的影响.研究结果表明,在PMO作用下,高速钢铸态组织中粗大的柱状晶组织转变为全等轴晶组织,并且共晶碳化物网交汇区及共晶碳化物颗粒平均尺寸大幅度减小,碳化物分布均匀性得到显著改善.PMO对4个钢种的共晶碳化物网交汇处尺寸有明显细化作用,以M2高速钢共晶碳化物网交汇处尺寸细化程度为例,1/8D、1/4D和1/2D(D为铸坯径向直径)处的碳化物交汇处的平均尺寸较未施加PMO处理的铸锭依次减小48.5%、47.1%和43.4%;同时,PMO可以进一步细化共晶碳化物颗粒尺寸,以M2Al高速钢为例,1/8D、1/4D和1/2D处的共晶碳化物颗粒平均尺寸依次减小49.1%、54.5%、40.2%.研究结果为提高高速钢铸态质量提供了一种新思路及新方法,并有助于高速钢实现连铸和避免高速钢大变形量压力加工过程中产生开裂现象,为改善高速钢连铸过程中遇到的心部碳化物聚集、粗大碳化物等问题提供了一种新的方向.
Effect of PMO on dendritic structure and carbide of high-speed steel
In order to solve the problems of developed dendrite structure,uneven distribution of carbide network and eutectic carbides in high-speed tool steel on natural cooling conditions.The Center for Advanced Solidification Tech-nology of Shanghai University used a unique dual-power vacuum induction melting device,applying Pulse Magneto-oscillation(PMO)for external field intervention during the natural solidification of high-speed steel.The results show that with PMO treatment,the developed dendrites in the as-cast microstructure of high-speed steel are trans-formed into equiaxed grains.PMO technology can effectively optimize the as-cast microstructure and morphology of high-speed steel,refine the size of carbide network and eutectic carbide,and improve the uniformity of carbide distri-bution.PMO has a significant refinement effect on the size of the eutectic carbide network intersection of high-speed steel.Taking the refinement of the eutectic carbide network intersection size of M2 high-speed steel as an example,the average size of the carbide intersection at 1/8D,1/4D,and 1/2D(where D is the radial diameter of the casting bille)is reduced by 48.5%,47.1%,and 43.4%,respectively,compared to the ingots without PMO treatment.Mean-while,PMO can further refine the size of eutectic carbide particles.Taking M2Al high-speed steel as an example,the average size of eutectic carbide particles at 1/8D,1/4D,and 1/2D decreases by 49.1%,54.5%,and 40.2%,respec-tively.It provides a new idea and method to solve the cracking phenomenon in the process of high-speed steel pres-sure machining with large deformation and improve its yield.It also provides a new direction for improving the prob-lems encountered during high-speed steel continuous casting,such as the aggregation of carbides in the center and coarse carbides.

PMOhigh-speed steelsolidificationas-cast structuredendritic structureeutectic carbide

刘海宁、陈杨珉、陈湘茹、李莉娟、翟启杰

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上海大学先进凝固技术中心,上海 200444

PMO 高速钢 凝固 铸态组织 枝晶组织 共晶碳化物

国家自然科学基金重点资助项目

52130109

2024

钢铁
中国金属学会钢铁研究总院

钢铁

CSTPCD北大核心
影响因子:1.204
ISSN:0449-749X
年,卷(期):2024.59(2)
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