首页|高炉渣余热回收数值模拟研究进展

高炉渣余热回收数值模拟研究进展

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高炉渣是高炉炼铁过程中典型的副产物,排放温度高达1 450~1 550℃,具有大量的高品位热能,占钢铁工业总能耗的近30%.高效回收高炉渣余热为钢铁工业绿色高质发展提供保障.目前干法粒化技术作为高效处理高炉熔渣的方式,学者对熔态渣向颗粒渣转化过程、颗粒渣流动过程余热回收技术展开相关研究,取得一定成果.通过数值模拟可以降低成本,系统总结出余热回收过程中的关键环节,为实际操作提供理论指导.在此基础上,系统阐述了高炉渣余热回收物理法处理现状及高炉渣模拟常用数值方法,详尽介绍了高炉渣在离心造粒过程和换热器内的多相流动特性和传热特性的研究现状.在离心造粒过程,学者们利用不同的模型对熔渣凝固过程进行数值模拟研究,探索了颗粒物性及工况对余热回收的影响,优化了操作参数.在换热器冷却过程中,学者们利用DEM-CFD仿真模拟深入研究了高炉渣在流化床、固定床和移动床中多相流动和传热特性.通过数值模拟为优化余热回收工艺提供了方向,但大部分研究是针对高炉渣的多相流动特性,对传热方面以及带化学反应的研究较少,同时对渣粒的建模有一定条件性,并未考虑渣粒变形及团聚情况.因此,寻找合适的数学模型以及加强对传热特性和带化学反应的研究来优化炉渣余热回收工艺,提高回收效率成为未来的发展方向.
Research progress in numerical simulation of waste heat recovery from blast furnace slag
Blast furnace slag is a typical byproduct in the ironmaking process of blast furnaces,with an emission tem-perature of up to 1 450-1 550℃.It has a large amount of high-grade thermal energy and accounts for nearly 30%of the total energy consumption of the steel industry.Efficient recovery of blast furnace slag waste heat provides a guar-antee for the green and high-quality development of the steel industry.Blast furnace slag is currently efficiently treated via dry granulation technology.Scholars have conducted relevant research on the transformation from molten slag to granular slag and waste heat recovery in the granular slag flow process.They have achieved certain results.Through numerical simulation,costs can be reduced,and key links in the waste heat recovery process can be system-atically summarized,providing theoretical guidance for practical operations.On this basis,this article systematically elaborates on the current status of physical method treatment for waste heat recovery of blast furnace slag and com-monly used numerical methods for simulation of blast furnace slag.It provides a detailed introduction to the research status of multiphase flow and heat transfer characteristics of blast furnace slag in the centrifugal granulation process and heat exchanger.In the centrifugal granulation process,researchers have utilized various models to conduct numerical simulations on the solidification process of slag.This research aims to investigate the impact of particle properties and operating conditions on waste heat recovery,as well as to optimize operating parameters.During the cooling process of the heat exchanger,scholars utilized DEM-CFD simulation to conduct an in-depth investigation into the multiphase flow and heat transfer characteristics of blast furnace slag in fluidized beds,fixed beds,and mov-ing beds.Numerical simulation provides guidance for optimizing waste heat recovery processes,but most studies focus on multiphase flow characteristics of blast furnace slag with limited research on heat transfer and chemical reac-tions.Moreover,slag particle modeling has certain conditions and ignores deformation and agglomeration.There-fore,finding suitable mathematical models and strengthening research on heat transfer characteristics and chemical reactions to optimize the slag waste heat recovery process and improve recovery efficiency have become the future development direction.

blast furnace slagnumerical simulationDEM-CFDcentrifugal granulationwaste heat recovery

李晨晓、姚鑫、林岩、黄兴、王书桓

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华北理工大学冶金与能源学院,河北 唐山 063210

高炉渣 数值模拟 DEM-CFD 离心造粒 余热回收

国家自然科学基金华北理工大学青年人才托举计划河北省自然科学基金唐山市应用基础研究项目

52274334QNTJ202205E2021120910622130233H

2024

钢铁
中国金属学会钢铁研究总院

钢铁

CSTPCD北大核心
影响因子:1.204
ISSN:0449-749X
年,卷(期):2024.59(5)
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