首页|焦炉煤气零重整还原球团矿的冶金性能演变

焦炉煤气零重整还原球团矿的冶金性能演变

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焦炉煤气零重整-直接还原工艺对于钢铁企业的绿色转型具有重要意义,节能减排效果显著.由于该工艺的还原气体组成具有较高的φ(H2)/φ(CO)和一定量的CH4气体,模拟该工艺的还原气氛条件,探索不同条件对球团矿还原过程中的还原性、抗压强度、还原膨胀率和整球率等冶金性能指标的影响,这对该工艺的顺行和节能具有重要意义.研究结果表明,随着反应温度的增加,球团矿的还原度、碳含量、膨胀率增加,抗压强度和整球率降低.还原温度由850℃增加至950℃后,碳含量的增加使还原反应后期球团矿膨胀和碎裂趋于严重且最大膨胀率对应的还原度由40%~50%变化至60%左右.利用H2等量替代CO后,在反应前期由于还原速率的提高,球团矿的膨胀率逐渐增加,抗压强度和整球率降低;在反应后期,由于H2对铁晶须的生长和碳沉积现象的抑制作用,球团矿的膨胀率降低,抗压强度和整球率升高.利用N2等量替代CH4,球团矿的还原度、碳含量和膨胀率均降低,抗压强度和整球率增加.当球团矿的还原度高于40%后,φ(CH4)对各项冶金性能的影响程度逐渐增加.球团矿的还原时间为20~40 min、还原度为60%~80%时,对应的各项冶金性能的变化达到极值,生产过程中应对该区域内球团矿的指标予以关注.CH4的析碳过程对球团矿的冶金性能存在一定的劣化作用,应控制竖炉内CH4含量.
Metallurgical properties evolution of coke oven gas zero reforming reduction pellet
The zero reforming of coke oven gas and direct reduced process is of great significance for the green trans-formation of steel enterprises,with significant energy-saving and emission reduction effects.Due to the high compo-sition of φ(H2)/φ(CO)and a certain amount of CH4 in the reduction gas of this process,the reduction atmosphere conditions of this process were simulated,and the effects of different conditions on the metallurgical properties indica-tors such as reducibility,compressive strength,reduction swelling index,and whole ball index during the reduction process of pellets were explored.This is of great significance for the smooth operation and energy conservation of this process.The results indicate that,as the reaction temperature increases,the reduction degree,carbon content,and swelling index increase,while the compressive strength and whole ball index decrease.After the reduction tem-perature increased from 850℃ to 950℃,the increase in carbon content leads to severe expansion and fragmentation of the pellets in the later stage of the reduction reaction,and the reduction degree corresponding to the maximum swelling index changes from 40%-50%to about 60%.After replacing CO with an equal amount of H2,in the early stage of the reaction,due to the increase in reduction rate,the swelling index gradually increases,while the compres-sive strength and whole ball index decrease.In the later stage of the reaction,due to the inhibitory effect of H2 on the growth of iron whiskers and carbon deposition,the swelling index of the pellets decreases,while the compressive strength and the whole ball index increases.By using equal amounts of N2 to replace CH4,the reduction degree,car-bon content,and swelling index of the pellets decrease,while the compressive strength and whole ball index increase.After the reduction degree of the pellets exceeds 40%,the range of changes in various metallurgical proper-ties with the change of φ(CH4)gradually increases.When the reduction time of pellets under various conditions is 20-40 min and the reduction degree is 60%-80%,the corresponding changes in metallurgical properties reach their extreme values.During the production process,attention should be paid to the indicators of pellets in this area.The carbon evolution process of CH4 has a certain deteriorating effect on the metallurgical properties of pellets,and φ(CH4)in the vertical furnace should be controlled.

zero reforming of coke oven gas-hydrogen based vertical furnace processpelletsmetallurgical prop-ertygas componentscarbon precipitation

兰臣臣、孙杞榕、王新东、刘存强、张文强、李洋、吕庆

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华北理工大学冶金与能源学院,河北 唐山 063210

河钢集团有限公司,河北 石家庄 050000

河钢集团唐钢公司,河北 唐山 063020

河钢集团张宣科技,河北 张家口 075100

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焦炉煤气零重整-氢基竖炉工艺 球团矿 冶金性能 气体组分 析碳

2024

钢铁
中国金属学会钢铁研究总院

钢铁

CSTPCD北大核心
影响因子:1.204
ISSN:0449-749X
年,卷(期):2024.59(12)