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基于点云数据的Q345qD钢点蚀特征分析

Analysis of pitting corrosion characteristics of Q345qD steel based on point cloud data

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处于濒海环境的钢桥在腐蚀初期会产生点蚀现象,腐蚀坑的出现易加剧局部应力集中和结构承载能力劣化,影响钢桥服役的安全性和可靠性.以Q345qD桥梁结构钢为研究对象,设计试件并进行了64 h全浸润腐蚀试验,利用KathMatic激光光谱共聚焦显微镜对处理后的腐蚀试件进行表面形貌点云数据采集和处理,提出了一种基于点云数据的腐蚀坑及其几何参数的高精度提取方法.利用统计滤波算法对点云数据进行平滑处理,通过随机采样一致算法(RANSAC)进行腐蚀坑点云的平面分割,基于密度聚类算法(DBSCAN)输出不同的腐蚀坑簇,获取腐蚀坑关键数据.通过滚球算法(Alpha Shape)和凸包算法(Graham)分别进行腐蚀坑提取及标记,对比两者提取结果发现,滚球算法可精确获得每个腐蚀坑的深度及对应的腐蚀坑表面积,且提取的腐蚀坑表面积相较于凸包算法精确度整体提高了22.39%.分别对腐蚀坑的深度以及腐蚀坑表面积进行统计学分析,拟合获得其分布经验函数并进行分布假设检验,结果发现在显著水平α=0.05情况下,Q345qD钢材试件在点蚀阶段的腐蚀坑深度符合Gumbel、Logistic以及Weibull分布,相关性系数分别为 99.10%、96.23%和 99.02%,其与Gumble分布的相关性最高;腐蚀坑表面积服从Logistic分布,相关性系数为97.02%.该方法可为同类环境下Q345qD钢点蚀分布规律及后续Q345qD钢在随机点蚀作用下的力学性能衰变规律研究提供参考.
Steel bridges in coastal environments may experience pitting corrosion in the early stages of corrosion,and the appearance of corrosion pits can easily exacerbate the local stress concentration and the deterioration of struc-tural bearing capacity,which affecting the safety and reliability of steel bridge service.Q345qD bridge structural steel was taken as the research object,the samples were designed and a 64 h full immersion corrosion test was con-ducted,the surface morphology point cloud data of the corrosion samples was collected through the KathMatic laser microscopy,and a high-precision method was proposed for extracting corrosion pits and their geometric parameters based on point cloud data.The statistical filtering algorithms was used to smooth the point cloud data,the Random Sample Consensus(RANSAC)algorithm was used for planar segmentation of corrosion pit point clouds,the Density-Based Spatial Clustering of Applications with Noise(DBSCAN)algorithm was used to cluster the corro-sion pits and obtain the key data of corrosion pits.The Alpha Shape algorithm and Graham algorithm were used for corrosion pit extraction and labeling.The extraction results show that the Alpha Shape algorithm can accurately obtain the depth and the surface area of the corrosion pits.Compared with Graham algorithm,the accuracy of extracted pit surface area using Alpha Shape algorithm is overall improved by 22.39%.The statistical analysis was conducted on the depth and surface area of corrosion pits,the distribution empirical functions were fitted,and the distribution hypothesis tests were done.The results show that at a significant level of α=0.05,the corrosion pit depth of Q345qD steel samples at the pitting stage conforms to the Gumbel,Logistic and Weibull distribution,and the correlations is 99.10%,96.23%,and 99.02%,respectively,while the corrosion pit surface area follows the Logistic distribution,with a correlation of 97.02%.This method can provide reference for the research of pitting corrosion distribution of Q345qD steel in the same environment and the decay of mechanical properties of Q345qD steel under random pitting corrosion.

Q345qD steelpoint cloud processingcorrosion pit depthcorrosion pit areadistribution pattern statistics

刘豪、陈一馨、杨帅、刘永生

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长安大学道路施工技术与装备教育部重点实验室,陕西 西安 710064

Q345qD钢 点云处理 腐蚀坑深度 腐蚀坑面积 分布规律统计

2024

钢铁
中国金属学会钢铁研究总院

钢铁

CSTPCD北大核心
影响因子:1.204
ISSN:0449-749X
年,卷(期):2024.59(12)