首页|Formation of free-surface vortex and vortex suppression by rotating stopper-rod at end of tundish casting
Formation of free-surface vortex and vortex suppression by rotating stopper-rod at end of tundish casting
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A rotating stopper-rod technique was proposed to suppress the formation of free-surface vortex in the tundish.The large eddy simulation model coupled with volume of fluid model was developed to study the steel-slag-gas three-phase flow behavior.The critical slag entrapment height of the free-surface vortex and mass of residual steel were predicted at different rotating speeds(30,60,90 and 120 r/min)of the rotating stopper-rod.The numerical model was verified by water model experiment.The results showed that by rotating the stopper-rod in the opposite direction of the vortex above the submerged entry nozzle,the formation of vortex can be effectively disturbed and the critical height of the free-surface vortex can be reduced.Particularly for the 2nd strand,when the rotating speeds are 30,60,90 and 120 r/min,the critical height of the free-surface vortex above the 2nd strand is 7.3,4.7,6.3 and 7.4 cm,respectively.A reasonable rotating speed should be 60 r/min,which can reduce about 2 tons of residual steel.Other rotating speeds just can reduce about 1.6 tons of residual steel.
Qing Fang、Peng Zhao、Hua Zhang、Wen-hao Zhou、Gang Yu、Jia-hui Wang、Hong-wei Ni
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The State Key Laboratory of Refractories and Metallurgy,Wuhan University of Science and Technology,Wuhan 430081,Hubei,China
Hunan Valin Xiangtan Iron and Steel Co.,Ltd.,Xiangtan 411101,Hunan,China
Hubei Provincial Key Laboratory for New Processes of Ironmaking and Steelmaking,Wuhan University of Science and Technology,Wuhan 430081,Hubei,China
国家自然科学基金中国博士后科学基金Science and Technology Research Project of Education Department of Hubei Provincenumerical calculation is supported by High-Performance Computing Center of Wuhan University of Science and Technology