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Mold breakout prediction based on computer vision and machine learning

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Breakout is the most serious production accident in continuous casting and must be detected and predicted by stable and reliable methods.The sticking region,which forms on the local copper plate and expanded into a"V"shape,is the typical precursor of breakout.Therefore,computer vision technology was exploited to visualize the temperature change rate of the copper plate based on the temperature signals from thermocouples;then,the static and dynamic features of the abnormal sticking region were extracted.Meanwhile,logistic regression and Adaboost models were used to study and identify these features,resulting in the development of a mold breakout prediction model based on computer vision and machine learning.The test results demonstrate that the proposed model can effectively distinguish anomalous temperature patterns and considerably reduce false alarms without any missing reports.As a result,the proposed method could offer valuable insights into the realm of abnormality detection and prediction during continuous casting process.

Abnormality detectionImage processingAdaboostLogistic regressionContinuous casting

Yan-yu Wang、Qi-can Wang、Yong-chang Zhang、Yong-hui Cheng、Man Yao、Xu-dong Wang

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School of Materials Science and Engineering,Dalian University of Technology,Dalian 116024,Liaoning,China

Key Laboratory of Solidification Control and Digital Preparation Technology,Dalian University of Technology,Dalian 116024,Liaoning,China

National Natural Science Foundation of China

51974056

2024

钢铁研究学报(英文版)
钢铁研究总院

钢铁研究学报(英文版)

CSTPCD
影响因子:0.584
ISSN:1006-706X
年,卷(期):2024.31(8)