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烧结过程温度场模拟及各参数影响分析

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以某钢厂150 m2烧结机为研究对象,利用CFD软件FLUENT为计算平台,将现场实际参数作为信息输入,模拟计算了该企业烧结过程,通过对比风箱烟气温度实测值与模拟值,分析误差及其来源,验证了烧结模拟的正确性.采用单因素分析法探究了点火温度、配碳量及孔隙率对料层温度分布的影响规律.结果表明:点火温度只能影响料层上部极值温度,对烧结时间以及成矿质量影响不大;配碳量从4.2%增加至4.6%,料层底部极值温度升高且烧结时间缩短,有利于提高烧结矿质量以及成品率;孔隙率从0.48增大至0.52,气-固相间的热交换反应加剧,料层自蓄热作用加强,垂直烧结速度加快,烧结效率提高.
Simulation of temperature field and influence of various parameters in sintering process
The 150 m2 sintering machine in a steel plant was taken as the research object,the CFD software FLUENT was used as the computing platform,and the actual parameters were input as information to simulate the sintering process of the enterprise.By comparing the measured and simulated values of the flue gas temperature in the bellows,the error and its source were analyzed,and the correctness of the sintering simulation was verified.The effects of ignition temperature,carbon content and porosity on the temperature distribution of the bed were investigated by single factor analysis.The results show that the ignition temperature can only affect the extreme temperature in the upper part of the bed,but has little effect on the sintering time and ore forming quality.When the carbon content increases from 4.2 mass%to 4.6 mass%,the extreme temperature at the bottom of the bed increases and the sintering time decreases,which is conducive to improving the quality and yield of sinter.When the porosity increases from 0.48 to 0.52,the gas-solid phase heat exchange reaction is intensified,the bed self-heat storage is strengthened,the vertical sintering speed is accelerated,and the sintering efficiency is improved.

sintering processFLUENTsimulation calculationbed temperature field

杨双平、郭世杰、池延斌、刘守满、孙海兴、张甜甜

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西安建筑科技大学冶金工程学院,陕西西安 710055

烧结过程 FLUENT 模拟计算 料层温度场

国家自然科学基金青年科学基金资助项目

51604208

2024

钢铁研究学报
中国钢研科技集团有限公司

钢铁研究学报

CSTPCD北大核心
影响因子:0.997
ISSN:1001-0963
年,卷(期):2024.36(2)
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