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含锌粉尘金属化球团钝化技术研究

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转底炉法是处理钢铁厂含锌粉尘的主要工艺之一.针对含锌粉尘转底炉工艺目前存在的金属化球团产品堆放易发热、易自燃,导致产品储运和使用难等问题,开展了含锌粉尘金属化球团钝化技术研究.结果表明:金属球团在冷却和储存时高活性的海绵铁与水发生原电池反应生成氢气,同时铁的氧化放热造成料堆内部温度升高,是造成金属化球团自燃和发热的主要原因.与自然钝化、喷洒CaCl2、石灰水等方案相比,使用MgCl2溶液(质量分数为5%)喷淋含锌粉尘金属化球团具备更好冷却和钝化效果,其处理后的金属球团储存360 h后的氧化增重率仅为1.42%,球团金属化率下降不到12%.扩大试验证明了该钝化技术在实际生产中具备可行性,为含锌粉尘转底炉工艺生产的金属化球团产品安全储存提供了有效的解决方案.
Study on passivation technology of zinc-containing dust metallized pellets
Rotary hearth furnace process is one of the main processes for treating zinc-containing dust in iron and steel works.The passivation technology of metallized pellets with zinc dust was studied in view of the problems that zinc-containing dust metallized pellets produced by rotary hearth furnace are easy to heat and spontaneous combustion during stacking,which seriously affect the storage,transportation and use of products.The results show that during the cooling and storage of metal pellets,the highly active sponge iron reacts with water to produce hydrogen.Meanwhile,one main reason for autoignition and calorification of metallized pellets is that the galvanic battery reaction occurs to generate the hydrogen,and much heat releases from oxidation of metallized iron within pellets.Compared with natural passivation,spraying CaCl2,lime water and other solutions,the use of MgCl2 solution(5 wt.%)to spray zinc dust metallized pellets,cooling and passivation,has a better effect.After storage of the treated metal pellets for 360 h,oxidation weight gain rate is only 1.42%,the metallization rate of pellets decreased by less than 12%.The expanded experiment proves the feasibility of the passivation technology in actual production,which provides a new solution for the safe storage of zinc-containing dust metallized pellets produced by the rotating hearth furnace process.

passivationzinc-containing dustrotary hearth furnacemetallized pellet

潘建、贺翔、王跃飞、郭正启、朱德庆、杨聪聪

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中南大学资源加工与生物工程学院,湖南长沙 400083

宝武钢铁集团有限公司中央研究院,上海 200126

钝化 含锌粉尘 转底炉 金属化球团

2024

钢铁研究学报
中国钢研科技集团有限公司

钢铁研究学报

CSTPCD北大核心
影响因子:0.997
ISSN:1001-0963
年,卷(期):2024.36(11)