首页|1850炉卷轧机动态轧制仿真及刚度研究

1850炉卷轧机动态轧制仿真及刚度研究

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轧机刚度对板厚、板形的控制以及轧制的稳定运行有着重要影响.为研究1850炉卷轧机在实际轧制过程中的轧机系统刚度以及轧制力变化,基于有限元分析,在极限轧制情况下考虑轧制温度影响,建立炉卷轧机轧制过程热力耦合模型,计算多因素影响下轧机运行过程中刚度、关键部位的应力应变情况等.根据轧制规程中最大轧制力进行3组有限元模拟,轧机各部件的变形量随着轧制力的变化而上下波动,基于轧制过程中各时刻轧制力、垂直方向总变形量计算了轧机系统的实时刚度,并利用轧制力平均值与总形变量平均值,得到的轧机刚度分别为6078、6089、6077kN/mm.结果表明,即使3组轧制规程中的平均轧制力与总形变量各不相同,但刚度值基本一致.
Dynamic rolling simulation and stiffness of 1850 furnace coil rolling mill
The stiffness of rolling mill has an important influence on the control of plate thickness and shape and the stable operation of rolling.In order to study the stiffness of the rolling mill system and the change of rolling force during the actual rolling process of the 1850 Furnace Coil Rolling Mill,based on the finite element analysis,a thermal coupling model of the rolling process of the furnace coil rolling mill was established under the extreme rolling conditions while taking into account the influence of rolling temperature.Then,the stiffness,stress and strain of key parts during the operation of the rolling mill under the influence of multiple factors were calculated.Three sets of numerical simulation were carried out according to the maximum rolling force in the rolling schedule.The deformation of each part of the rolling mill fluctuates up and down with the change of rolling force.The real-time stiffness of the rolling mill system is calculated based on the rolling force and the total vertical deformation in the rolling process.Using the average rolling force and the average deformation,the stiffness of the rolling mill is 6078,6089 and 6077kN/mm,respectively.The results show that even though the average rolling force and total deformation in the three rolling procedures are different,the stiffness values are basically the same.

dynamic rolling simulationmill stiffnessthermodynamic couplingstress-strainrolling force

刘益民、单存尧、吴润泽、张原赫

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鞍钢重型机械设计研究院有限公司,辽宁 鞍山 114031

燕山大学机械工程学院,河北 秦皇岛 066004

燕山大学国家冷轧板带装备及工艺工程技术研究中心,河北 秦皇岛 066004

动态轧制仿真 轧机刚度 热力耦合 应力应变 轧制力

2024

钢铁研究学报
中国钢研科技集团有限公司

钢铁研究学报

CSTPCD北大核心
影响因子:0.997
ISSN:1001-0963
年,卷(期):2024.36(12)