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T型接头双侧单道焊的数值模拟

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为获取T型接头双侧单道焊的焊接残余应力分布,使用小孔法测量试件焊缝处的残余应力,并利用ANSYS软件建立T型接头的三维焊接有限元模型,基于间接耦合法进行焊接过程的数值模拟预测,得到焊接残余应力分布;同时研究不同焊接顺序对残余应力分布和焊接变形的影响.结果表明:数值模拟得到的焊接残余应力分布与试验结果吻合良好;单道同向焊相比于单道异向焊会降低沿焊缝方向上的残余应力,且变形量较小,拥有更好的垂直度.研究结果为T型接头双侧单道焊的焊接工艺优化提供参考.
Numerical Simulation of Double-side Single-pass Welding of T-joint
The present work was carried out to obtain the welding residual stress distribution of double-side single-pass welding of T-joints.The small hole method was used to measure the residual stress at the weld of test pieces.At the same time,a three-dimensional welding finite element model of T-joint was established by using ANSYS software.Based on the indirect coupling method,numerical simulation and prediction of the welding process were carried out,and the welding residual stress distribution was obtained.The influence of different welding sequences on residual stress distribution and welding deformation was also studied.The results show that the welding residual stress distribution obtained by numerical simulation is in good agreement with the experimental results.Compared with single-pass welding in the opposite directions,single-pass welding in the same direction will reduce the residual stress along the weld direction,with smaller deformation and better perpendicularity.The research results provide a reference for the welding process optimization of double-side single-pass welding of T-joints.

T-jointwelding residual stressANSYSwelding sequencewelding deformation

张广辉、周继红、吕世宁、孙杰、李仕华、高有山

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太原科技大学机械工程学院,太原 030024

太原重工股份有限公司,太原 030027

T型接头 焊接残余应力 ANSYS 焊接顺序 焊接变形

2024

失效分析与预防
南昌航空大学 北京航空材料研究院

失效分析与预防

影响因子:0.352
ISSN:1673-6214
年,卷(期):2024.19(6)