矿业工程2024,Vol.22Issue(2) :50-54.

碱金属对氧化球团回转窑结圈的影响机制

The Influence Mechanism of Alkali Metals on the Ring Formation in Rotary Kilns in Oxidized Pellet Production

陈方 吴南勇 苏子键 张元波
矿业工程2024,Vol.22Issue(2) :50-54.

碱金属对氧化球团回转窑结圈的影响机制

The Influence Mechanism of Alkali Metals on the Ring Formation in Rotary Kilns in Oxidized Pellet Production

陈方 1吴南勇 1苏子键 2张元波2
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作者信息

  • 1. 扬州泰富特种材料有限公司,江苏 扬州 225211
  • 2. 中南大学资源加工与生物工程学院,湖南 长沙 410083
  • 折叠

摘要

回转窑结圈是制约回转窑生产氧化球团的主要因素,窑内结圈会影响温度场的分布并减小回转窑内径,导致成品矿强度及性能恶化,增加生产能耗.改善结圈问题有助于降低回转窑生产球团能耗,提高球团矿质量,推动铁前造块工艺节能减排.本文重点分析了碱金属(K/Na)对回转窑结圈的影响机制,即K2O、Na2O是以形成低熔点物相实现在微区液相富集,并随含量增加显著降低低熔点物质开始熔化温度和增加液相占比.

Abstract

Ring formation in rotary kilns is the main factor restricting the production of oxidized pellets.The formation of rings inside the kilns can affect the distribution of temperature field and reduce the inner diameter of the rotary kiln,leading to the deterioration of the strength and performance of the finished ore and an increase in production energy consumption.Improving the problem of ring formation can help reduce energy consumption in the production of pellets by rotary kilns,improve the quality of pellets,and promote energy conservation and emission reduction in the agglomeration making process before iron-making.A key analysis on influence mechanism of alkali metals(K/Na)on the ring formation in rotary kilns are conducted.It is concluded that K2 O and Na2 O enter the liquid phase through the formation of low-melting-point substances and achieve enrichment in the micro-zone liquid phase.An increase in the content of K2 O and Na2 O will significantly reduce the melting temperature of the low-melting-point substances and increase the proportion of liquid phase.The actual industrial production should reduce the introduction of K2 O and Na2 O from the source and improve the ring-formation behavior.

关键词

回转窑结圈物/低熔点物质/碱金属

Key words

ring-formation material in rotary kiln/low-melting-point substances/alkali metal

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基金项目

国家自然科学基金联合基金(U1960114)

中国五矿集团有限公司科技专项(2021ZXA04)

中南大学研究生校企联合创新项目(2021XQLH029)

出版年

2024
矿业工程
中冶北方工程技术有限公司,中国冶金矿山企业协会

矿业工程

影响因子:0.282
ISSN:1671-8550
参考文献量13
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