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集输管道内置式集肤电伴热工艺节能特性研究

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针对油田高含水集输管道热能消耗较大的问题,提出了采用内置式集肤电伴热工艺取代掺水、电加热工艺,并从热平衡原理出发,对集中伴热工艺和内置式集肤电伴热工艺的输入功率计算方法进行了梳理,分析不同参数变化对功率比的影响,最后对不同工况下的优化结果进行了分析.结果显示:当管道保温性能一般、管径较小、输送距离较长、含水率较低、流速较小时,内置式集肤电伴热与集中电伴热相比,会显著节约热力消耗;在正常工况下可节约燃料气53.7 m3/h,小输量工况下可节约燃料气70.1 m3/h;在停输工况下,安全停输时间可延长3.9倍;单条管道投资回收期在2年左右.研究结果可为集输工艺的节能降耗提供实际参考.
Research on energy conservation characteristics of built-in skin electric tracing process in gathering and transportation pipeline
Aiming at the problem of large heat energy consumption in high-water cut gathering and transpor-tation pipelines in oilfields,the built-in skin electric tracing process has been proposed to replace the water blending and electric heating process.Based on the principle of heat balance,the input power calculation meth-ods of the centralized heating process and the built-in skin electric tracing process are reviewed.The influence of different parameters on the power ratio is analyzed.Finally,the optimization results under different work-ing conditions are analyzed.The results show that when the pipe insulation performance is normal,the pipe di-ameter is small,the conveying distance is long,the moisture content is low and the flow rate is small,the heat consumption can be saved significantly compared with the centralized electric tracing.The fuel gas can be saved by 53.7 m3/h under normal working conditions and the fuel gas can be saved by 70.1 m3/h under small de-livery conditions.Under the shutdown condition,the safe shutdown time can be extended 3.9 times,and the payback period of a single pipeline investment is about 2 years.The research results can provide practical refer-ence for energy conservation and consumption reduction of gathering and transportation technology.

gathering and transportation pipelinebuilt-in skin electric tracingpower ratiopipe diame-terwater content rateflow ratetotal heat transfer coefficient

徐庆丰

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大庆油田天宇工程设计有限责任公司

集输管道 内置式集肤电伴热 功率比 管径 含水率 流速 总传热系数

2025

石油石化节能
大庆油田有限责任公司

石油石化节能

影响因子:0.24
ISSN:2095-1493
年,卷(期):2025.15(1)