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全口径环形抛光的光学元件面形误差影响因素及其控制

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全口径环形抛光是加工大口径平面光学元件的关键技术之一,其瓶颈问题是元件面形的高效高精度控制.通过研究元件面形的影响因素及其控制方法从而提升其确定性控制水平.围绕影响面形误差的运动速度、抛光盘表面形状误差和钝化状态等关键工艺因素,建立基于运动轨迹有效弧长的环形抛光运动学模型,揭示了抛光盘表面开槽槽型对面形误差的影响规律;提出了采用位移传感器以螺旋路径扫描抛光盘表面并通过插值算法生成其形状误差的方法,建立基于小工具的子口径修正方法,实现了抛光盘形状误差的在位定量修正;提出抛光盘表面钝化状态的监测方法,研究了抛光盘表面钝化状态对面形误差的影响规律.结果表明:抛光盘表面开槽采用环形槽时元件表面容易产生环带特征,采用径向槽、方形槽和螺旋槽时元件表面较为匀滑;通过在位定量检测和修正抛光盘形状误差,可显著提升元件的面形精度;随着抛光盘表面的逐渐钝化,元件面形逐渐恶化.在研制的5 m直径大口径环形抛光机床上加工800 mm×400 mm×100 mm平面元件的面形PV值优于λ/6(λ=632.8 nm),提升了元件的面形控制效率和精度.
Factors influencing surface figure of optical elements in full-aperture continuous polishing and their control
Full-aperture continuous polishing is crucial for refining large flat optical elements,with the main challenge being the deterministic control of the elements'surface figure.This study delves into the factors and control strategies affecting the surface figure to enhance the process's deterministic control.It emphasizes the role of kinematic parameters,the polishing lap's surface shape,and its passivation state.A kinematic model,based on effective sliding distance,was developed to highlight the impact of the lap's groove design on the surface figure.A novel approach for measuring the lap's surface shape involves using a displacement sensor for scanning,followed by shape reconstruction through an interpolation algorithm.The paper introduces an in-situ method for precise correction of the lap's shape error using a subaperture technique with small tools.In addition,it proposes a monitoring method for the lap's surface passivation state and explores its effect on the surface figure.Findings indicate that annular grooves tend to produce an-nular textures,whereas square and spiral grooves yield smoother surfaces.Through in-situ measurement and correction of the lap's shape error,significant enhancements in surface figure can be achieved.The sur-face deteriorates as the lap becomes more passivated.An 800 mm×400 mm×100 mm flat element pol-ished with this method achieved a surface figure better than λ/6.This research sheds light on the factors in-fluencing surface figure in full-aperture continuous polishing and introduces a quantitative control ap-proach,significantly enhancing the process's control precision.

optical fabricationfull-aperture continuous polishingsurface figureinfluencing principlecontrol method

廖德锋、张明壮、谢瑞清、赵世杰、许乔

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中国工程物理研究院 激光聚变研究中心,四川 绵阳 621900

光学加工 全口径环形抛光 面形误差 影响规律 控制方法

国家自然科学基金面上项目

52075507

2024

光学精密工程
中国科学院长春光学精密机械与物理研究所 中国仪器仪表学会

光学精密工程

CSTPCD北大核心
影响因子:2.059
ISSN:1004-924X
年,卷(期):2024.32(3)
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