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基于二维混合式位置编码的高精度测角

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针对具有精密旋转轴系类的高端制造装备或精密测量仪器,其旋转角度采用传统圆光栅难以消除偏心误差对测量角度精度的影响,提出了一种基于二维混合式位置编码的旋转角度高精度测量方法.该测角系统由一个二维混合式位置编码盘、两个CCD相机和远心镜头组成,二维混合式位置编码盘被固定在精密旋转轴系上以获得其旋转角度.然后,建立了测角模型并从数学上证明了测角精度与安装偏心无关.利用多齿分度台对已提出测角系统精度进行检测,测量角度误差在±1″.最后,利用已提出测量方法对直驱转台的角度定位精度进行测量,角度定位误差在±5″内.与传统圆光栅测角相比,该方法不需要考虑安装偏心误差对测角精度的影响,具有稳定性好、使用简单等特点,可用于角度定位误差的检测.
High-precision angle measurement based on two-dimensional hybrid position encoding
For high-end manufacturing equipment or precision measurement instruments featuring preci-sion rotating shafting,traditional circular grating struggles to negate the impact of eccentricity error on an-gle measurement accuracy.This paper introduces a highly precise method for measuring rotation angles uti-lizing two-dimensional hybrid position coding.Initially,the system comprises a two-dimensional hybrid po-sition coding disk,two CCD cameras,and a telecentric lens.This assembly is attached to a precision rotat-ing shaft to capture its rotation angle.Subsequently,an angle measurement model is developed,mathemat-ically verifying that measurement accuracy remains unaffected by installation eccentricity.The method's ac-curacy is validated using a multi-tooth indexing table,confirming that angle measurement error is confined to within±1".Furthermore,when applied to assess the angle positioning accuracy of a direct drive turnta-ble,the method achieves an angle positioning error within±5".Unlike traditional circular grating measure-ments,this approach eliminates the need to account for the impact of eccentricity error on accuracy,offer-ing robustness and simplicity in application.Thus,it proves effective for detecting angle positioning errors.

two-dimensional hybrid position codingeccentricity errorrotation anglemulti-tooth index-ing table

赵会宁、闻杰、夏豪杰

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合肥工业大学 仪器科学与光电工程学院,安徽 合肥 230009

测量理论与精密仪器安徽省重点实验室,安徽 合肥 230009

二维混合式位置编码 偏心误差 旋转角度 多齿分度台

国家重点研发计划国家自然科学基金国家自然科学基金

2022YFF07057025180513951975180

2024

光学精密工程
中国科学院长春光学精密机械与物理研究所 中国仪器仪表学会

光学精密工程

CSTPCD北大核心
影响因子:2.059
ISSN:1004-924X
年,卷(期):2024.32(5)
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