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星敏感器CMOS电路板靶面自动装调系统

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CMOS电路板靶面是星敏感器结构中的关键部分,其安装姿态影响离焦距离的准确性,进而影响星敏感器成像性能。因此,靶面的装调是确保星敏感器成像质量的重要环节。当前,靶面装调主要依靠人工装调完成,存在装调精度低、产品一致性差、周期长等问题,导致产品的良品率较低。为此,研制了一台星敏感器CMOS电路板靶面自动装调设备。采取非接触式测量方式,集成测量模组与微动平台完成CMOS靶面与基准面的相对位姿测量,解决由星敏感器特殊结构造成的狭小空间内高精度测量难题。设计调整机构实现零件任意角度翻转,消除测量方向与装配方向不一致造成系统结构布置复杂的影响。最后,对测量系统进行精度分析,采用局部枚举法开发了调整垫片研磨量算法,解决由平面姿态单一已知量反求多垫片研磨量的欠定问题。实验结果表明:该系统可实现靶面自动装调功能,测量系统的重复性为1。6',满足技术指标要求。
Automatic assembly and adjustment system for target surface of CMOS circuit board of star sensor
The target surface of the CMOS circuit board is a key part of the star sensor structure,and its assembly attitude affects the accuracy of the defocus distance,and then affects the imaging performance of the star sensor.Therefore,the assembly and adjustment of the target surface is an important link to ensure the imaging quality of the star sensor.At present,the assembly and adjustment of the target surface is mainly completed by manual assembly and adjustment,and there are some problems,such as low preci-sion,poor product consistency,long cycle and so on,resulting in low rate of quality products.For this reason,an automatic assembly and adjustment equipment for the target surface of CMOS circuit board of star sensor was developed.The non-contact measurement mode was adopted,and the measurement mod-ule and fretting platform were integrated to complete the relative position and attitude measurement be-tween the CMOS target surface and the datum surface,which solved the problem of high precision mea-surement in the narrow space caused by the special structure of the star sensor.The design adjustment mechanism could flip the parts at any angle and eliminate the influence of the complex layout of the system structure caused by the inconsistency between the measuring direction and the assembly direction.Finally,the accuracy of the measurement system was analyzed,and the algorithm of adjusting gasket grinding amount was developed by using local enumeration method to solve the problem of under-determination of multi-gasket grinding quantity from a single known quantity of plane attitude.The experimental results show that the system can realize the function of automatic assembly and adjustment of the target surface,and measurement repeatability of the system is 0.8',which meets the technical requirements.

star sensortarget surface of cmos circuit boardautomatic installation and adjustmentpre-cision analysis

任同群、曹润嘏、张国锐、石权、崔璨、孔帅、王晓东

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大连理工大学 高性能精密制造全国重点实验室,辽宁 大连 116024

大连理工大学 微纳米技术及系统辽宁省重点实验室,辽宁 大连 116024

北京航天控制仪器研究所,北京 100039

星敏感器 CMOS电路板靶面 自动化装调 精度分析

国防基础科研计划资助

JCKY2022203B006

2024

光学精密工程
中国科学院长春光学精密机械与物理研究所 中国仪器仪表学会

光学精密工程

CSTPCD北大核心
影响因子:2.059
ISSN:1004-924X
年,卷(期):2024.32(16)
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