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某型摆式加速度计自动盖总成装配系统

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摆式加速度计广泛应用于航空航天、船舶等领域的惯性导航系统中,其装配作业目前主要依赖于人工操作,产品一致性难以保证。鉴于此,本文针对某型摆式加速度计研制了一套自动装配系统。基于宏微结合的设计策略,搭建基于高精度运动滑台的微动平台,以及基于单轴机器人的宏动平台。确立了以微动平台为精调核心,以宏动平台辅助压装并实现不同功能模块工作位置调整的装配机制,同时设计功能模块上中下三层的立体分层式结构,在保证精度的同时避免作业空间的拥挤。引入六轴协作机器人并集成视觉系统,实现作业空间的全覆盖识别和自动化上下料功能。针对磁钢零件磁性力对装配精度的影响,采用零件内部辅助限位的方式,实现零件装配精度的保持。基于刚体变换,对系统进行误差分析并推导了误差补偿模型。实验结果验证,该装配系统的角度装配精度优于±0。03°,压装力精度优于±0。5 N,扭力精度优于±0。003 N·m,满足装配要求,为该型摆式加速度计的批量化生产提供了有力保障。
Automatic cover assembly system for a certain type of pendulum accelerometer
Pendulum accelerometer is widely used in inertial navigation systems of aerospace,shipping and other fields.Its assembly operation currently relies mainly on manual operation,making it difficult to ensure product consistency.In view of this,this article has developed an automatic assembly system for a certain type of pendulum accelerometer.Based on the design strategy of macro-micro combination,a mi-cro-motion platform based on a high-precision motion slide table and a macro-motion platform based on a single-axis robot were built.A assembly mechanism was established with the micro-motion platform as the precision adjustment core and the macro-motion platform assisting in pressing and realizing the adjust-ment of the working positions of different functional modules.At the same time,a three-layer stacked ver-tical layered structure was designed for the functional modules to ensure precision while avoiding conges-tion in the workspace.A six-axis collaborative robot and an integrated vision system were introduced to achieve full-coverage recognition and automatic loading and unloading functions in the workspace.Aiming at the influence of magnetic force of magnetic steel parts on assembly accuracy,the method of auxiliary limiting inside the parts was adopted to maintain the assembly accuracy of parts.Based on rigid body trans-formation,error analysis of the system is carried out and an error compensation model was derived.Exper-imental results verify that the angle assembly accuracy of the assembly system is better than±0.03°,the pressing force accuracy is better than±0.5 N,and the torque accuracy is better than±0.003 N·m,meet-ing the assembly requirements and providing strong support for the mass production of this type of pendu-lum accelerometer.

micro assemblypendulum accelerometerassembly systemerror analysis

任同群、吴晗、蒋锐锋、介迪、王晓东

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大连理工大学 高性能精密制造全国重点实验室,辽宁 大连 116024

大连理工大学 微纳米技术及系统辽宁省重点实验室,辽宁 大连 116024

micro assembly pendulum accelerometer assembly system error analysis

辽宁省"兴辽英才计划"项目资助国家部委基础预研重大项目资助

XLYC2002020JCYK2016205A003

2024

光学精密工程
中国科学院长春光学精密机械与物理研究所 中国仪器仪表学会

光学精密工程

CSTPCD北大核心
影响因子:2.059
ISSN:1004-924X
年,卷(期):2024.32(18)