首页|炉内壁结焦对工业炉性能的影响研究

炉内壁结焦对工业炉性能的影响研究

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针对工业炉在工作过程中的结焦失效问题,研究炉内壁结焦对工业炉性能的影响.选取型号为DG1025/18.3-II5的工业炉作为研究对象,分析工业炉内壁的结焦机理,然后利用有限元软件ABAQUS构建有限元分析模型,设定模型内结焦层网格相对细密、工业炉金属网格相对稀疏,最后设定模型边界条件与工况负荷,开展炉内壁结焦对工业炉性能的测试.研究结果显示,煤粉粒径会对工业炉内壁结焦厚度造成影响,粒径越大,其结焦厚度越大;随着结焦厚度的提升,工业炉的屈服强度、抗拉强度及伸长率都呈下降趋势,说明炉内壁结焦会对工业炉的强度与塑性产生消极影响,即其结焦厚度与工业炉的力学性能呈反比例相关;随着结焦厚度的提升,工业炉金属基体同结焦层界面处的温度逐渐提升,工业炉内外壁温差逐渐提升,即工业炉内壁结焦会对其传热性能造成破坏;工业炉内壁产生结焦时,工业炉外壁径向变形量低于内壁,随着结焦厚度提升,内外壁的径向变形量均表现出提升趋势,当变形量达到一定值后,将造成工业炉局部胀裂,进而破坏其机械性能.综上,工业炉内壁结焦会对其力学性能、传热性能及机械性能造成破坏.
Research on the Effect of Inner Wall Coking on the Performance of Industrial Furnaces
To address the issue of coking failure in industrial furnaces during operation,the impact of coking on the performance of industrial furnaces is studied.An industrial furnace with the model DG1025/18.3-Ⅱ5 is studied as the research object to analyze the coking mechanism of the inner wall of the industrial furnace.Then a finite element analysis model was constructed using the finite element software ABAQUS.The mesh of the coking layer in the model was relatively fine,and the metal mesh of the industrial furnace was relatively sparse.Finally,the model boundary conditions and operating conditions were set to test the performance of the industrial furnace caused by coking on the inner wall of the furnace.The research results show that the particle size of coal powder can affect the thickness of coking on the inner wall of industrial furnaces.The larger the particle size,the greater the coking thickness;with the increase of coking thickness,the yield strength,tensile strength,and elongation of industrial furnaces show a downward trend,indicating that coking on the inner wall of the furnace will have a nega-tive impact on the strength and plasticity of the industrial furnace,that is,its coking thickness is inversely proportional to the mechanical prop-erties of the industrial furnace;as the thickness of coking increases,the temperature at the interface between the metal substrate and the co-king layer of the industrial furnace gradually increases,and the temperature difference between the inner and outer walls of the industrial fur-nace gradually increases.That is,coking on the inner wall of the industrial furnace will damage its heat transfer performance;when coking oc-curs on the inner wall of an industrial furnace,the radial deformation of the outer wall is lower than that of the inner wall.As the coking thick-ness increases,the radial deformation of the inner and outer walls shows an increasing trend.When the deformation reaches a certain value,it will cause local expansion and cracking of the industrial furnace,thereby damaging its mechanical properties.In summary,coking on the inner wall of industrial furnaces can damage their mechanical,heat transfer,and mechanical properties.

coking on the furnace inner wallindustrial furnacefinite element modelboundary conditionsmechanical propertiesmechan-ical properties

谢国江

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国家电投集团贵州金元股份有限公司 纳雍发电总厂,贵州 毕节 553399

炉内壁结焦 工业炉 有限元模型 边界条件 力学性能 机械性能

国家自然科学基金项目

51366050

2024

工业加热
西安电炉研究所有限公司

工业加热

CSTPCD
影响因子:0.257
ISSN:1002-1639
年,卷(期):2024.53(4)
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